TELESCOPING MOUNTING SYSTEM FOR A RECESSED LUMINAIRE

• US 20110226919A1
• Filed: 03/18/2010
• Published: 09/22/2011
• Est. Priority Date: 03/18/2010
• Status: Active Grant

• Current Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Original Assignee: Juno Manufacturing LLC (Acuity Brands, Inc.)
• Inventors: Collins, Kerry, Fryzek, Aaron P.
• Granted Patent: US 8,038,113 B2
• Time in Patent Office: Days
• US Class Current: 248/298.1
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 21/048 Mounting arrangements for fastening lighting devices to false ceiling frameworks
• CPC Class Codes: Y10S 248/906 Electrical outlet box support

Abstract

A lighting assembly for a recessed luminaire includes a plaster frame for supporting the recessed luminaire and a pair of telescoping bars for attaching the plaster frame to framing support members. The telescoping bars include a first bar and a second bar, each of the bars having a generally S-shaped cross-sectional profile that is defined by a center curve joining a first area and a second area, which are generally hook-shaped and extend perpendicularly from the center curve in opposing directions. The first area of the first bar is overlappingly positioned at least in part within the second area of the second bar, and the first area of the second bar is overlappingly positioned at least in part within the second area of the second bar whereby the first and second bars are mated in an inverted and opposed adjacent relationship allowing sliding extension of the bars.

Claims

1. A mounting assembly for a recessed fixture, the mounting assembly comprising:

a plaster frame for supporting the recessed fixture; and

a pair of telescoping bars for attaching the plaster frame to framing support members, the telescoping bars including a first bar and a second bar, each of the telescoping bars having a generally S-shaped cross-sectional profile that is defined by a center curve joining a first area and a second area, each of the first and second areas being generally hook-shaped and extending perpendicularly from the center curve in opposing directions, the first area of the first bar being overlappingly positioned at least in part within the second area of the second bar, the first area of the second bar being overlappingly positioned at least in part within the second area of the first bar whereby the first and second bars are mated in an inverted and opposed adjacent relationship allowing sliding extension of the bars.

2. The mounting assembly of claim 1, wherein the telescoping bars are identically shaped.

3. The mounting assembly of claim 1, wherein each of the telescoping bars has a tab notch and a tab for providing tension and preventing disengagement between the first bar and the second bar, the tab of the first bar being received within the tab notch of the second bar and the tab of the second bar being received within the tab notch of the first bar.

4. The mounting assembly of claim 1, further comprising a pair of mounting guides secured in place to the plaster frame for attaching the telescoping bars to the plaster frame, each of the mounting guides having two opposing parts, the opposing parts having mating surfaces that are in contact with the telescoping bars.

5. The mounting assembly of claim 4, wherein one of the mounting guides has a hinge joining its two opposing parts.

6. The mounting assembly of claim 5, wherein the hinge is made of a flexible material.

7. The mounting assembly of claim 4, wherein the mounting guides have lead-in surfaces along interface edges of the opposing parts, the lead-in surfaces having a beveled edge for providing a smooth mating interface between the telescoping bars and the mounting guides.

8. The mounting assembly of claim 6, wherein each of the opposing parts of the mounting guides has a central ridge extending inward to interface with a respective center curve of the telescoping bars.

9. The mounting assembly of claim 6, wherein the mounting guides are made from a molded plastic material.

10. The mounting assembly of claim 1, wherein the telescoping bars are made from a cold-rolled metal.

11. The mounting assembly of claim 1, further comprising a mounting foot attached to each end of the telescoping bars and being attachable to a member of the framing support members, the member being a T-bar member, the mounting foot including at least one lock feature having a bendable side that engages the T-bar member when bent inwards to prevent detachment of the mounting foot.

12. The mounting assembly of claim 1, further comprising a mounting foot attached to each end of the telescoping bars and to a member of the framing support members, the mounting foot including a joist alignment flange having a break-away portion for removing the flange from the mounting foot.

13. The mounting assembly of claim 1, further comprising a mounting foot attached to each end of the telescoping bars and attachable to a member of the framing support members, the mounting foot including a dual-attachment feature for fastening the mounting foot to the framing support members, the dual-attachment feature including a nail form and a clip tab, the nail form extending inward from a main wall of the mounting foot and having a nail hole for receiving a fastener, the clip tab extending from the nail form in a generally parallel direction to the main wall.

14. The mounting assembly of claim 1, further comprising a mounting foot attached to each end of the telescoping bars and to a member of the framing support members, the mounting foot including at least one anti-rotation barb for engaging a wood framing member.

15. A mounting assembly for a recessed luminaire, comprising:

a plaster frame for supporting the recessed luminaire and having four cutouts, the cutouts including a first pair of cutouts positioned along a first edge of the plaster frame and a second pair of cutouts positioned along a second edge of the plaster frame;

a first pair of mounting guides secured correspondingly to the first pair of cutouts and a second pair of mounting guides secured correspondingly to the second pair of cutouts, each of the mounting guides being made from a molded plastic material and including a flexible hinge that joins two opposing parallel parts;

a first pair of telescoping bars slidably mounted to the plaster frame via the first pair of mounting guides and a second pair of telescoping bars slidably mounted to the plaster frame via the second pair of mounting guides, each of the telescoping bars being identical to each other and having a generally S-shaped cross-sectional profile; and

a first pair of mounting feet mounted correspondingly to each end of the first pair of telescoping bars and a second pair of mounting feet mounted correspondingly to each end of the second pair of telescoping bars.

16. The mounting assembly of claim 15, wherein each of the first edge and the second edge of the plaster frame has an embossed rib for supporting the corresponding ones of the first pair of telescoping bars and the second pair of telescoping bars.

17. The mounting assembly of claim 15, wherein the telescoping bars are made from a cold-rolled steel material.

18. The mounting assembly of claim 15, wherein each of the mounting guides has a plurality of mating surfaces for interfacing with a corresponding one of the telescoping bars, each of the mating surfaces having at least one lead-in surface having a beveled edge beginning at a respective edge of the mating surfaces.

19. The mounting assembly of claim 15, wherein the first pair of telescoping bars is in frictional contact with the first pair of mounting guides and the second pair of telescoping bars is in frictional contact with the second pair of mounting guides.

20. The mounting assembly of claim 15, wherein each mounting foot of the first pair of mounting feet and the second pair of mounting feet includes at least one of a number of attachment features, including

a lock feature having a bendable side that engages a T-bar framing member when bent inwards to prevent detachment of the mounting foot;

a joist alignment flange having a break-away portion for removing the flange from the mounting foot;

a nail form for attaching the mounting foot to a wood framing member, the nail form including a clip for attaching the mounting foot to a T-bar framing member; and

a plurality of anti-rotation bars for engaging the wood framing member.