IMAGE FORMING APPARATUS AND IMAGE FORMING METHOD

• US 20110262186A1
• Filed: 04/20/2011
• Published: 10/27/2011
• Est. Priority Date: 04/21/2010
• Status: Active Grant

• Current Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation), Toshiba Tec Corporation (Toshiba Corporation)
• Original Assignee: Kabushiki Kaisha Toshiba (Toshiba Corporation), Toshiba Tec Corporation (Toshiba Corporation)
• Inventors: Hiyoshi, Hirofumi, TAKUWA, Noriyuki
• Granted Patent: US 8,538,281 B2
• Time in Patent Office: Days
• US Class Current: 399/223
• CPC Class Codes: G03G 15/0126 using a solid developer
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 21/12 Toner waste containers
• CPC Class Codes: G03G 2221/1621 re-use of cleaned toner

Abstract

An image forming apparatus forms an excellent-quality image by using a recycle developer obtained by recovering a developer remaining on an image carrier. The apparatus includes: an image carrier on which a developer image is formed, and which transfers the formed developer image to a material to be transferred at a transfer position; plural developing units supplying developer of corresponding colors to the image carrier; a cleaner disposed downstream of the transfer position in the rotating direction of the image carrier with respect to the image carrier, removing the developer remaining on the surface of the image carrier, and recovering the removed developer; a recycle developer storage unit storing the developer recovered by the cleaner therein; a recycle developer developing unit supplying the developer stored in the recycle developer storage unit to the image carrier; and a control unit controlling a recycle developer adjustment by supplying the developer from at least one of the plural developing units to the image carrier, forming a developer image on the image carrier, allowing the developer image to pass through the transfer position without being transferred onto the material to be transferred, and allowing the developer of the developer image to be recovered in the cleaner to supply the developer to the recycle developer storage unit.

Claims

1. An image forming apparatus, comprising:

an image carrier on which a developer image is formed, and which transfers the formed developer image to a material to be transferred at a transfer position;

a plurality of developing units that supplies developer of corresponding colors to the image carrier;

a cleaner that is disposed downstream of the transfer position in the rotating direction of the image carrier with respect to the image carrier, removes the developer remaining on the surface of the image carrier, and recovers the removed developer;

a recycle developer storage unit that stores the developer recovered by the cleaner therein;

a recycle developer developing unit that supplies the developer stored in the recycle developer storage unit to the image carrier; and

a control unit that controls a recycle developer adjustment by supplying the developer from at least any one of the plurality of developing units to the image carrier, forming a developer image on the image carrier, allowing the developer image to pass through the transfer position without being transferred onto the material to be transferred, and allowing the developer of the developer image to be recovered in the cleaner to supply the developer to the recycle developer storage unit.

2. The apparatus according to claim 1, further comprising:

a transfer member that faces the transfer position,

wherein the control unit spaces at least one of the image carrier and the transfer member from the other to allow the material to be transferred to pass through the transfer position without transferring the developer image to the material to be transferred.

3. The apparatus according to claim 1,

wherein the image carrier includes a plurality of photosensitive bodies to which the developer is supplied from the plurality of developing units, and an intermediate transfer member that secondarily transfers the developer image, which is primarily transferred from the plurality of photosensitive bodies, onto the material to be transferred.

4. The apparatus according to claim 1,

wherein the plurality of developing units supplies the respective developers of yellow, magenta, cyan, and black, and

wherein the control unit allows at least one of the developing units corresponding to the developers other than the developer of yellow to supply the developer to the image carrier.

5. The apparatus according to claim 1, further comprising:

an image sensor that takes the developer image formed on the image carrier;

a test image formation control unit that allows the recycle developer developing unit to supply the developer to the image carrier to form a test developer image on the image carrier by the supplied developer; and

a determination unit that determines whether the recycle developer adjustment is executed, or not, on the basis of a value of the image data obtained by imaging the test developer image through the image sensor,

wherein when the determination unit determines that the recycle developer adjustment is executed, the control unit executes the recycle developer adjustment.

6. The apparatus according to claim 5,

wherein the determination unit obtains a mean value of the values of the image data, determines whether the mean value exceeds a given reference value, or not, and determines whether the recycle developer adjustment is executed, or not, on the basis of the determination result.

7. The apparatus according to claim 1,

wherein the control unit acquires information on usage of the developer image of each color, and determines whether the recycle developer adjustment is executed, or not, on the basis of the information on the usage of the developer.

8. The apparatus according to claim 1,

wherein the recycle developer storage unit includes an auger that rotates in one direction to supply the stored developer to the recycle developer developing unit, and

wherein the apparatus further comprises an auger drive control unit that allows the auger to rotate in a direction opposite to the one direction to agitate the developer stored in the recycle developer storage unit.

9. The apparatus according to claim 1, further comprising:

a plurality of developer storage units that stores the respective developer corresponding to the plurality of developing units, and supplies the developer to the corresponding developing units,

wherein the recycle developer storage unit is fixed within the image forming apparatus by a fixing method different from that of the developer storage units.

10. The apparatus according to claim 1, further comprising:

a sensor that detects the remaining amount of developer stored in the recycle developer storage unit; and

a developer remaining amount determination unit that determines whether the remaining amount of developer detected by the sensor is smaller than a given amount, or not.

11. An image forming method for an image forming apparatus including:

an image carrier on which a developer image is formed thereon, and which transfers the formed developer image to a material to be transferred at a transfer position;

a plurality of developing units that supplies developer of corresponding colors to the image carrier;

a cleaner that is disposed downstream of the transfer position in the rotating direction of the image carrier with respect to the image carrier, removes the developer remaining on the surface of the image carrier, and recovers the removed developer;

a recycle developer storage unit that stores the developer recovered by the cleaner therein; and

a recycle developer developing unit that supplies the developer stored in the recycle developer storage unit to the image carrier, the method comprising;

controlling a recycle developer adjustment by supplying the developer from at least any one of the plurality of developing units to the image carrier, forming a developer image on the image carrier, allowing the developer image to pass through the transfer position without being transferred onto the material to be transferred, and allowing the developer of the developer image to be recovered in the cleaner to supply the developer to the recycle developer storage unit.

12. The method according to claim 11,

wherein the image forming apparatus further includes a transfer member that faces the transfer position,

wherein at least one of the image carrier and the transfer member is spaced from the other to allow the material to be transferred to pass through the transfer position without transferring the developer image to the material to be transferred.

13. The method according to claim 11,

wherein the image carrier includes a plurality of photosensitive bodies to which the developer is supplied from the plurality of developing units, and an intermediate transfer member that secondarily transfers the developer image, which is primarily transferred from the plurality of photosensitive bodies, onto the material to be transferred.

14. The method according to claim 11,

wherein the plurality of developing units supplies the respective developers of yellow, magenta, cyan, and black, and

wherein at least one of the developing units corresponding to the developers other than the developer of yellow is allowed to supply the developer to the image carrier.

15. The method according to claim 11,

wherein the image forming apparatus further includes an image sensor that takes the developer image formed on the image carrier,

wherein the recycle developer developing unit is allowed to supply the developer to the image carrier to form a test developer image on the image carrier by the supplied developer,

wherein whether the recycle developer adjustment is executed, or not, is determined on the basis of a value of the image data obtained by imaging the test developer image through the image sensor,

wherein when determination that the recycle developer adjustment is executed is made, the recycle developer adjustment is executed.

16. The method according to claim 15,

wherein a mean value of the values of the image data is obtained, whether the mean value exceeds a given reference value, or not, is determined, and whether the recycle developer adjustment is executed, or not, is determined on the basis of the determination result.

17. The method according to claim 11,

wherein information on usage of the developer image of each color is acquired, and whether the recycle developer adjustment is executed, or not, is determined on the basis of the information on the usage of the developer.

18. The method according to claim 11,

wherein the recycle developer storage unit includes an auger that rotates in one direction to supply the stored developer to the recycle developer developing unit, and

wherein the auger is allowed to rotate in a direction opposite to the one direction to agitate the developer stored in the recycle developer storage unit.

19. The method according to claim 11,

wherein the image forming apparatus further includes a plurality of developer storage units that stores the respective developer corresponding to the plurality of developing units, and supplies the developer to the corresponding developing units,

wherein the recycle developer storage unit is fixed within the image forming apparatus by a fixing method different from that of the developer storage units.

20. The method according to claim 11,

wherein the image forming apparatus further includes:

a sensor that detects the remaining amount of developer stored in the recycle developer storage unit; and

a developer remaining amount determination unit that determines whether the remaining amount of developer detected by the sensor is smaller than a given amount, or not.