Forced Air Heater Including On-Board Source of Electric energy

• US 20110265779A1
• Filed: 04/13/2011
• Published: 11/03/2011
• Est. Priority Date: 12/12/2006
• Status: Active Grant

• Current Assignee: Enerco Group, Inc.
• Original Assignee: Enerco Group, Inc.
• Inventors: O'Toole, Dennis, Vandrak, Brian S.
• Granted Patent: US 8,893,706 B2
• Time in Patent Office: Days
• US Class Current: 126/93
• CPC Class Codes: F24H 15/20 characterised by control inputs
• CPC Class Codes: F24H 15/254 Room temperature
• CPC Class Codes: F24H 15/281 Input from user
• CPC Class Codes: F24H 15/35 Control of the speed of fans
• CPC Class Codes: F24H 15/36 of burners
• CPC Class Codes: F24H 15/421 using pre-stored data
• CPC Class Codes: F24H 15/464 using local wireless communication
• CPC Class Codes: F24H 3/025 using fluid fuel
• CPC Class Codes: F24H 3/0417 portable or mobile
• CPC Class Codes: F24H 3/0488 using fluid fuel
• CPC Class Codes: F24H 9/02 Casings; Cover lids; Ornamental panels
• CPC Class Codes: F24H 9/06 Arrangement of mountings or supports for heaters, e.g. boilers, other than space heating radiators space heating radiators F24D19/02
• CPC Class Codes: F24H 9/2085 using fluid fuel
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: Y02B 30/00 Energy efficient heating, ventilation or air conditioning [HVAC]

Abstract

A heating device may comprise a control assembly having a self-contained, on board power supply. A control unit may control the operation of the heater and the power supply may comprise a first power source in electrical communication with the control unit, wherein the control unit controls the operation of the first power source to selectively supply electrical power to at least a portion of the heating device; and, a second power source in electrical communication with the control unit, wherein the control unit controls the operation of the second power source to selectively supply electrical power to at least a portion of the heating device.

Claims

1. A heating device comprising:

a housing assembly having a combustion region disposed therein;

a motor operatively connected to a fan blade, wherein operation of the motor causes the rotation of the fan blade to draw ambient air through an air intake end of the housing assembly and at least a portion of the ambient air is directed into the combustion region;

a fuel assembly comprising;

a fuel tank suitable for containing a liquid fuel;

a burner assembly, wherein the burner assembly is in fluid communication with the fuel tank and allows the liquid fuel to be communicated from the fuel tank and mixed with air to form an air/fuel mixture and the air/fuel mixture is communicated through the burner assembly and into the combustion region;

an ignition system, wherein operation of the ignition system causes the combustion of the air/fuel mixture within the combustion chamber resulting in a heated air and the rotation of the fan blade to direct at least a portion of the ambient air into the combustion region results in the heated air being expelled out of a discharge end of the housing assembly;

a control assembly comprising;

a control unit for controlling the operation of the heating device; and

,

a power supply, wherein the power supply comprises;

a first power source in electrical communication with the control unit, wherein the control unit controls the operation of the first power source to selectively supply electrical power to at least a portion of the heating device;

a second power source in electrical communication with the control unit, wherein the control unit controls the operation of the second power source to selectively supply electrical power to at least a portion of the heating device.

2. The heating device of claim 1, wherein the first power source comprises a rechargeable battery integral to the heating device and, the heating device further comprises:

a recharging unit integral to the heating device, wherein the recharging unit is in electrical communication with the rechargeable battery and the control unit and the control unit controls the recharging unit to cause the selective recharging of the rechargeable battery.

3. The heating device of claim 1, wherein the first power source comprises a selectively removable rechargeable battery and, the heating device further comprises:

a recharging unit, wherein the rechargeable battery can be selectively placed in electrical communication with the recharging unit to cause the recharging of the rechargeable battery.

4. The heating device of claim 3, further comprising:

a third power source, wherein the third power source comprises a second selectively removable rechargeable battery; and

,

a storage compartment attached to the forced-air heater, wherein the storage compartment is suitable to store the third power source and the recharging unit.

5. The heating device of claim 1, wherein the first power source comprises a rechargeable battery and, the heating device further comprises:

a recharging unit, wherein the recharging unit can be selectively operatively connected to the control assembly to be in electrical communication with the rechargeable battery and the control unit and the control unit controls the recharging unit to cause the selective recharging of the rechargeable battery and the recharging unit and the rechargeable battery can be selectively removed from the heating device to enable the recharging of the rechargeable battery separate from the heating device.

6. The heating device of claim 1, further comprising:

a third power source, wherein the first power source and the third power source comprise rechargeable batteries that can be selectively interchanged to enable the extended operation of the heating device.

7. The heating device of claim 1, further comprising:

a third power source, wherein the first power source and the third power source comprise rechargeable batteries that can be selectively positioned in parallel to enable the extended operation of the heating device.

8. The heating device of claim 1, further comprising:

a plug suitable for conducting electrical power to the heating, wherein the second power source comprises an external power supply and the plug can be selectively engaged with the external power supply to supply electrical power to the heating device.

9. The heating device of claim 8, wherein the external power supply comprises an AC power source.

10. The heating device of claim 8, wherein the external power supply comprises a DC power source.

11. The heating device of claim 1, wherein the first power source comprises a rechargeable battery and the control assembly further comprises:

a charge management unit to prevent overcharging or over-discharging of the rechargeable battery.

12. The heating device of claim 11, wherein the charge management unit comprises:

an ambient temperature compensation module.

13. The heating device of claim 11, wherein the charge management unit further comprises:

a battery management module, wherein the battery management module prevents power from being supplied from the rechargeable battery upon determining that the rechargeable battery has attained a predetermined level of discharge.

14. The heating device of claim 13, wherein the battery management module comprises:

a battery indicator to indicate a status of the rechargeable battery.

15. The heating device of claim 1, wherein the control assembly further comprises:

an output actuator operatively connected to the control unit, wherein the output actuator can be actuated by an associated user to vary an amount of heat outputted by the heating device.

16. The heating device of claim 1, wherein the control unit can control the motor to vary the speed of the fan blade to control the flow of the ambient air into the housing assembly.

17. The heating device of claim 16, wherein the control unit determines a current value of fuel intake or heat output and controls the motor to vary the speed of the fan blade based at least partially on the determined value of fuel intake or heat output of the heating device.

18. The heating device of claim 16, wherein the control unit determines a first temperature and controls the motor to vary the speed of the fan blade based at least partially on the first temperature in order to cause the first temperature to comprise a predetermined target temperature.

19. The heating device of claim 1, wherein the heating device comprises a dual fuel heater that allows the heating device to operate utilizing propane and natural gas interchangeably.

20. The heating device of claim 1, wherein the control assembly further comprises:

a thermostat, wherein the thermostat enables an associated user to control an output of the heating device.

21. The heating device of claim 20, wherein the thermostat is in electrical communication with the control unit via a first conductor that allows the associated user to remotely control the output of the heating device.

22. The heating device of claim 20, wherein the thermostat comprises:

a transceiver portion in electrical communication with; and

,

a remote actuator portion, wherein the remote actuator portion transmits a wireless signal that can be received by the transceiver portion to remotely control the output of the heating device.

23. The heating device of claim 22, wherein the first power source comprises a rechargeable battery and the thermostat is at least partially powered by rechargeable battery.

24. The heating device of claim 1, wherein the first power source comprises a battery and the second power source comprises a thermo-electric generator.

25. The heating device of claim 1, further comprising:

a plug, wherein the plug comprises a electrical conductor suitable to enable the heating device to be at least partially powered by an external power source.

26. The heating device of claim 25, wherein the external power source comprises an AC power source.

27. The heating device of claim 25, wherein the external power source comprises a DC power source.

30. The heating device of claim 1, wherein the control assembly further comprises:

a power source selector that allows power to be selectively supplied by the first power source and the second power source.

28. The heating device 25, wherein the first power source comprises:

a rechargeable battery, wherein the external power source supplies power to recharge the rechargeable battery while operating the heating device.

29. The heating device of claim 28, wherein the control assembly further comprises:

a power source selector that allows power to be selectively supplied by the first power source, the second power source, and the external power source.