Reduction of Harmonic Distortion for LED Loads

• US 20110273098A1
• Filed: 05/24/2010
• Published: 11/10/2011
• Est. Priority Date: 08/14/2009
• Status: Active Grant

• Current Assignee: Signify North America Corporation (Signify N.V.)
• Original Assignee: Once Innovations Inc. (Signify N.V.)
• Inventors: Grajcar, Zdenko
• Granted Patent: US 8,373,363 B2
• Time in Patent Office: Days
• US Class Current: 315/186
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/3575 by means of dummy loads or bleeder circuits, e.g. for dimmers
• CPC Class Codes: H05B 45/36 Circuits for reducing or suppressing harmonics, ripples or electromagnetic interferences [EMI]
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/44 with an active control inside an LED matrix
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices
• CPC Class Codes: H05B 45/59 for reducing or suppressing flicker or glow effects
• CPC Class Codes: H05B 47/10 Controlling the light source

Abstract

Apparatus and associated methods reduce harmonic distortion of a excitation current by diverting the excitation current substantially away from a number of LEDs arranged in a series circuit until the current or its associated periodic excitation voltage reaches a predetermined threshold level, and ceasing the current diversion while the excitation current or voltage is substantially above the predetermined threshold level. In an illustrative embodiment, a rectifier may receive an AC (e.g., sinusoidal) voltage and deliver unidirectional current to a string of series-connected LEDs. An effective turn-on threshold voltage of the diode string may be reduced by diverting current around at least one of the diodes in the string while the AC voltage is below a predetermined level. In various examples, selective current diversion within the LED string may extend the input current conduction angle and thereby substantially reduce harmonic distortion for AC LED lighting systems.

Claims

1. A method of conditioning current in a light engine, the method comprising:

providing a pair of input terminals adapted to receive a periodic excitation voltage;

receiving a current of equal magnitude and opposite polarity into each one of the pair of terminals, said current flowing in response to the excitation voltage;

providing a plurality of light emitting diodes (LEDs) arranged in a first network, said first network arranged to conduct said current in response to the excitation voltage exceeding at least a forward threshold voltage associated with the first network;

providing a plurality of LEDs arranged in a second network in series relationship with said first network;

providing a bypass path in parallel with said second network and in series relationship with said first network;

dynamically increasing an impedance of the bypass path as a substantially smooth and continuous function of said current amplitude in response to said current amplitude increasing in a range above a threshold current value;

permitting said current to flow through said first network and substantially diverting said current away from said second network while a voltage drop across the bypass path is substantially below a forward threshold voltage associated with the second network; and

,

smoothly and continuously transitioning substantially all of said current from said bypass path to said second network in response to said current increasing in a substantially smooth and continuous manner while the voltage drop across the bypass path exceeds a forward threshold voltage associated with the second network.

2. The method of claim 1, further comprising substantially smoothly and continuously reducing current flow through the bypass path in response to a substantially smooth and continuous increase in the voltage drop across the bypass path in a range above the forward threshold voltage associated with the second network.

3. The method of claim 1, further comprising operating the bypass path to provide a substantially low impedance path in parallel with the second network in response to said current amplitude being in a range below the threshold current value.

4. The method of claim 1, wherein said excitation voltage comprises a periodic waveform having voltages of alternating polarity in each period.

5. The method of claim 1, further comprising rectifying the excitation voltage received at the input terminals to form a substantially unipolar excitation voltage to drive said current.

6. The method of claim 1, further comprising modulating the excitation voltage.

7. The method of claim 6, wherein modulating the excitation voltage comprises controlling an amplitude of the excitation voltage.

8. The method of claim 6, wherein modulating the excitation voltage comprises receiving a control signal and, in response to information contained in the control signal, applying the excitation voltage to the input terminals only during a portion of the period of the excitation voltage waveform that corresponds to the information in the control signal.

9. The method of claim 8, wherein applying the excitation voltage to the input terminals only during a portion of the period of the excitation voltage waveform that corresponds to the information contained in the control signal comprises delaying application of the excitation voltage to the input terminals during at least one of the periods, wherein a length of the delay is responsive to the information contained in the control signal.

10. The method of claim 8, wherein applying the excitation voltage to the input terminals only during a portion of the period of the excitation voltage waveform that corresponds to the information contained in the control signal comprises advancing removal of the excitation voltage from the input terminals during at least one of the periods, wherein a length of the advance is responsive to the information contained in the control signal.

11. The method of claim 1, further comprising modulating the impedance of the bypass path at two times a fundamental frequency of the excitation voltage waveform.

12. The method of claim 1, further comprising modulating the impedance of the bypass path at a fundamental frequency of a unipolar excitation voltage waveform.

13. The method of claim 1, further comprising arranging said first network, said second network, said substantially smooth and continuous function of said current, and said threshold current value so that said current exhibits less than 30% total harmonic distortion in response to the excitation voltage having a substantially sinusoidal waveform.

14. A light engine comprising:

a pair of input terminals adapted to receive a periodic excitation voltage and receive a current of equal magnitude and opposite polarity into each one of the pair of terminals, said current flowing in response to the excitation voltage;

a plurality of light emitting diodes (LEDs) arranged in a first network, said first network arranged to conduct said current in response to the excitation voltage exceeding at least a forward threshold voltage associated with the first network;

a plurality of LEDs arranged in a second network in series relationship with said first network;

a bypass path in parallel with said second network and in series relationship with said first network;

a controllable impedance element in the bypass path; and

,

a dynamic impedance control module coupled to the controllable impedance element, said dynamic impedance control module adapted to dynamically operate the controllable impedance element to increase an impedance of the bypass path as a substantially smooth and continuous function of said current amplitude in response to said current amplitude increasing above a threshold current value, and to permit said current to flow through said first network and to divert substantially all of said current away from said second network while a voltage drop across the bypass path is less than a forward threshold voltage associated with the second network, and smoothly and continuously transitioning substantially all of said current from said bypass path to said second network as said current increases in a substantially smooth and continuous manner while the voltage drop across the bypass path exceeds a forward threshold voltage associated with the second network.

15. The light engine of claim 14, the dynamic impedance module being further adapted to dynamically operate the controllable impedance element to substantially smoothly and continuously reduce current flow through the bypass path in response to a substantially smooth and continuous increase in the voltage drop across the bypass path in a range above the forward threshold voltage associated with the second network.

16. The light engine of claim 14, the dynamic impedance module being further adapted to dynamically operate the controllable impedance element to maintain the impedance of the bypass path as a substantially low impedance path in parallel with the second network in response to said current amplitude being in a range below the threshold current value.

17. The light engine of claim 14, further comprising a rectifier configured to rectify the excitation voltage received at the input terminals to form a substantially unipolar excitation voltage to drive said current.

18. The light engine of claim 14, further comprising a plurality of LEDs arranged in a third network in series relationship with said first network and in series relationship with said second network.

19. The light engine of claim 14, further comprising:

a plurality of LEDs arranged in a third network in series relationship with said first network;

a second bypass path in parallel with said third network and in series relationship with said first network;

a second controllable impedance element in the second bypass path; and

,

a second dynamic impedance control module coupled to the second controllable impedance element, said second dynamic impedance control module adapted to dynamically operate the second controllable impedance element to increase an impedance of the second bypass path as a second substantially smooth and continuous function of said current amplitude in response to said current amplitude increasing above a second threshold current value, and to permit said current to flow through said first network and to divert substantially all of said current away from said third network while a voltage drop across the second bypass path is less than a forward threshold voltage associated with the third network, and smoothly and continuously transitioning substantially all of said current from said second bypass path to said third network in response to said current increasing in a substantially smooth and continuous manner while the voltage drop across the second bypass path exceeds the forward threshold voltage associated with the third network.