SOLAR POWER PLANT AND METHOD AND/OR SYSTEM OF STORING ENERGY IN A CONCENTRATED SOLAR POWER PLANT

• US 20110277471A1
• Filed: 05/13/2011
• Published: 11/17/2011
• Est. Priority Date: 03/08/2007
• Status: Active Grant

• Current Assignee: City College of New York
• Original Assignee: City College of New York
• Inventors: Shinnar, Reuel
• Granted Patent: US 8,621,868 B2
• Time in Patent Office: Days
• US Class Current: 60/641.14
• CPC Class Codes: F03G 6/04 gaseous F03G6/064, F03G6/068 take precedence
• CPC Class Codes: F22B 1/006 using solar heat solar heat collectors per se F24S; devices for producing mechanical power from solar energy F03G6/00
• CPC Class Codes: F24S 20/20 Solar heat collectors for receiving concentrated solar energy, e.g. receivers for solar power plants
• CPC Class Codes: F24S 90/00 Solar heat systems not otherwise provided for
• CPC Class Codes: F28D 17/005 using granular particles
• CPC Class Codes: F28D 20/0056 using solid heat storage material F28D20/0052 takes precedence
• CPC Class Codes: F28D 2020/0047 using molten salts or liquid metals
• CPC Class Codes: F28D 2020/006 Heat storage systems not otherwise provided for
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers
• CPC Class Codes: Y02E 10/46 Conversion of thermal power into mechanical power, e.g. Rankine, Stirling or solar thermal engines
• CPC Class Codes: Y02E 60/14 Thermal energy storage
• CPC Class Codes: Y02E 70/30 Systems combining energy storage with energy generation of non-fossil origin
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y10S 165/902 Heat storage

Abstract

A method for storing heat from a solar collector CSTC in Concentrating Solar Power plants and delivering the heat to the power plant PP when needed. The method uses a compressed gas such as carbon dioxide or air as a heat transfer medium in the collectors CSTC and transferring the heat by depositing it on a bed of heat-resistant solids and later, recovering the heat by a second circuit of the same compressed gas. The storage system HSS is designed to allow the heat to be recovered at a high efficiency with practically no reduction in temperature. Unlike liquid heat transfer media, our storage method itself can operate at very high temperatures, up to 3000° F., a capability which can lead to greater efficiency.

Claims

1-66. -66. (canceled)

67. A process for storing and retrieving thermal energy using a heat transfer fluid in a heat storage system, the process comprising the steps of:

(a) providing a flow path in a heat storage tank, said flow path for connection to a source of pressurized gas heat transfer fluid, said flow path having input and output ports for the flow of said heat transfer fluid;

(b) loading said flow path with a storage medium comprising high temperature high thermal conductivity heat resistant solids having high heat transfer coefficient for interaction with a flow of said heat transfer fluid, said solids being in intimate contact with each other and forming a packed bed, said solids being shaped for low-pressure drop in said fluid now, and said solids having a contour for reducing contact between said solids wherein the surface area of said solids in said bed is exposed predominantly for direct contact with said fluid flow;

(c) receiving at one said input port a flow of said pressurized gas heat transfer fluid from said source at or near said high temperature, said heated fluid flow heating at least a selection of said solids to at or near said high temperature as said heated fluid flows in a first flow direction along said flow path in contact with said selection of solids, wherein said heated fluid is flowed at a rate selected to create a sharp front as said flowing heated fluid heats said selection of solids to at or neat said high temperature, wherein the residence time of said flowing heated fluid as it travels from one said input port to one said output port is long compared to the time required for said heating of said selection of solids, for defining said sharp front; and

(d) directing a cooler flow of said heat transfer fluid in a flow direction in said flow path countercurrent to said first flow direction and at a temperature below said high temperature for thermal energy recovery, said heated selection of solids heating said cooler countercurrent flow to at or near said high temperature, said flow path presenting said heated countercurrent flow of fluid at or near said high temperature at one said output port for use in a system needing thermal energy.

68. The process of claim 67, wherein the heat transfer fluid is a compressed gas and the system needing thermal energy is a power generating device and the fluid is recycled from the power generating device back to a heat source and/or back to the heat storage system.

69. The process of claim 67, wherein the heat source comprises solar collectors selected from parabolic troughs, solar towers, solar dishes, and combinations thereof.

70. The process of claim 67, wherein said solids comprise alumina balls sized between about 5 mm and about 20 mm.

71. The process of claim 67, wherein the heat transfer fluid is a gas and has at least one property selected from the group comprising, non-flammable, inertness, high specific heat, and low CP/CV ratio.

72. The process of claim 67, wherein the heat transfer fluid is a gas selected from the group comprised of non-flammable compressed gases including air, carbon dioxide, and mixtures thereof, and superheated steam.

73. The process of claim 67, wherein the heat transfer fluid is a compressed gas pressurized in a range from about 2 atm to about 150 atm.

74. The process of claim 67, wherein the heat transfer fluid is a compressed gas at about 5 to about 60 atm.

75. The process of claim 67, wherein said front comprises a relatively narrow front extending about one tenth of the length of the storage tank.

76. The process of claim 67, wherein the inside of the storage tank comprises a refractory coating.

77. The process of claim 67, wherein the heat resistant solids are selected from alumina, silica, quartz, ceramic, and combinations thereof.

78. The process of claim 67, wherein the flow path for the fluid is closed and wherein the storage tank receives the heated fluid via a first end and the heated fluid flows through the storage medium from the first end toward a second end, wherein the flow rate of the heated fluid is adjusted to heat at least a portion of the storage medium at the first end to said at or about a selected high temperature.

79. The process of claim 78, wherein the countercurrent flow of the fluid at a temperature below said at or about a selected high temperature is flowed into the tank at the second end and after being heated exits from the first end at about said at or near a selected high temperature.

80. The process of claim 67, wherein the heat storage system operates at a temperature selected in the range of between 1700°

F. to 2000°

F.

81. The process of claim 67, wherein the heat transfer fluid heats a working fluid in a power generating device.

82. The process of claim 67, wherein the system needing thermal energy is a power generating device and includes a subsystem selected from the group comprising a steam power plant and a gas turbine.

83. The process of claim 67, wherein the system needing thermal energy is a power generating device and wherein the heat transfer fluid flows according to at least one circuit selected from the group including:

(a) Circuit 1, wherein the heat transfer fluid flows from the heat source to the power generating device and back to the heat source, bypassing the heat storage system;

(b) Circuit 2, wherein the heat transfer fluid flows from the heat source to the heat storage system and back to the heat source; and

(c) Circuit 3, wherein the heat transfer fluid flows from the heat storage system to the power generating device and back to the heat storage system.

84. The process of claim 67, wherein the heat storage system comprises a flow controller to flow the heat transfer fluid through the storage tank at a rate that defines a relatively sharp front.

85. The process of claim 67, wherein said process cycles between heat storing, storage, and heat recovery, and during said process a first end of said storage tank is hot and a second end is cool, wherein said heat storage tank has a flow path length long enough to allow said heated fluid flow to create said sharp front while heating said storage medium to at or near said high temperature at said hot end, wherein said front has a length that is relatively short compared to the total length of said flow path, and wherein said cool end remains cool at the end of said heat storage cycle and wherein said hot end remains hot up to the end of said heat recovery cycle.

86. A system for storing and retrieving thermal energy using a heat transfer fluid, the system comprising:

(a) a heat storage tank, a flow path defined in said tank for connection to a source of pressurized gas heat transfer fluid, said flow path having input and output ports for the flow of said heat transfer fluid;

(b) said flow path having a storage medium comprising high temperature high thermal conductivity heat resistant solids having high heat transfer coefficient for interaction with a flow of said heat transfer fluid, said solids being in intimate contact with each other and forming a packed bed, said solids being shaped for low-pressure drop in said fluid flow, said solids having a contour for reducing contact between said solids wherein the surface area of said solids in said bed is exposed predominantly for direct contact with said fluid flow;

(c) one said input port for receiving a flow of said pressurized gas heat transfer fluid from said source at or near said high temperature in said flow path for heating at least a selection of said solids to at or near said high temperature as said heated fluid flows in a first flow direction along said flow path in contact with said selection of solids; and

d) a mechanism for flowing said heated fluid at a rate to create a sharp front as said flowing heated fluid heats said selection of solids to at or near said high temperature, wherein said mechanism defines said sharp front by controlling the residence time of said flowing heated fluid as it travels from said input to output ports to be long compared to the time required for said heating of said selection of solids, and wherein said mechanism directs a cooler flow of said heat transfer fluid in a flow direction in said flow path countercurrent to said first flow direction and at a temperature below said high temperature for thermal energy recovery, said heated selection of solids heating said cooler countercurrent flow to at or near said high temperature, said flow path presenting said heated countercurrent flow of fluid at or near said high temperature at one said output port for use in a system needing thermal energy.

87. The system of claim 86, wherein said front is a relatively sharp front and extends about one tenth of the length of the storage tank.

88. The system of claim 86, wherein said arrangement needing thermal energy is a power plant.

89. The system of claim 88, wherein said arrangement needing thermal energy is a power turbine in a solar power plant.

90. The system of claim 86, wherein the heat transfer fluid is a gas and has at least one property selected from the group comprising, non-flammable, inertness, high specific heat, and low C_P/C_V ratio.

91. The system of claim 90, wherein the heat transfer fluid is a compressed gas selected from the group comprised of air, carbon dioxide, and mixtures thereof, and superheated steam.

92. The system of claim 91, wherein said solids are selected from alumina, silica, quartz, ceramic, and combinations thereof.

93. The system of claim 91, wherein said solids comprise alumina balls sized between about 5 mm and about 20 mm diameter.

94. The system of claim 88, wherein the inside of the storage tank comprises a refractory coating.