Pedal Assembly

• US 20120006149A1
• Filed: 07/10/2011
• Published: 01/12/2012
• Est. Priority Date: 07/12/2010
• Status: Abandoned Application

• Current Assignee: Methode Electronics Incorporated
• Original Assignee: Methode Electronics Incorporated
• Inventors: Galea, Alexander
• Application Number:
  US13/179,544
• Publication Number:
  US 20120006149A1
• Time in Patent Office: Days
• US Class Current: 74/560
• CPC Class Codes: G05G 1/327 means disconnecting the pedal from its hinge or support, e.g. by breaking or bending the support
• CPC Class Codes: Y10T 74/20888 Pedals

Abstract

A pedal assembly for use in a motor vehicle includes a pedal member partially mounted in a housing and configured to rotate about a fulcrum. At least one pressure-exerting spring biases the pedal member to an initial position. The pedal member is pivotable about the fulcrum against a force of the at least one pressure-exerting spring. A spring member is disposed inside the housing. One end of the spring member is fixedly fastened to the housing and an opposite end of the spring member is moveably mounted to the housing. The pedal member has a slide member which when the pedal member is actuated slides on and along one side of the spring member and exerts pressure on the one side of the spring member.

Claims

1. A pedal assembly for use in a motor vehicle, the pedal assembly comprising:

a pedal member partially mounted in a housing and configured to rotate about a fulcrum;

at least one pressure-exerting spring biasing the pedal member to an initial position, the pedal member being pivotable about the fulcrum against a force of the at least one pressure-exerting spring; and

a spring member disposed inside the housing, one end of the spring member being fixedly fastened to the housing and an opposite end of the spring member being moveably mounted to the housing, the pedal member having a slide member which when the pedal member is actuated slides on and along one side of the spring member and exerts pressure on the one side of the spring member.

2. The pedal assembly of claim 1, wherein the spring member is a leaf spring.

3. The pedal assembly of claim 2, wherein the leaf spring is comprised of a metal material.

4. The pedal assembly of claim 1, wherein when the slide member moves as the pedal member is pivoted about the fulcrum, the spring member exerts a counter-force against the slide member and undergoes resilient deformation at the same time.

5. The pedal assembly of claim 4, wherein the counter-force generated by the spring member and directed against the slide member under the relative movement between the slide member and the spring member contributes to an automatic pivoting of the pedal member towards the initial position.

6. The pedal assembly of claim 1, wherein the opposite end of the spring member abuts a supporting portion of the housing.

7. The pedal assembly of claim 1, wherein the slide member is comprised of a plastic material.

8. The pedal assembly of claim 1, wherein the pedal member includes an abutment portion configured to engage an area of housing in a final position.

9. The pedal assembly of claim 1, wherein the at least one pressure-exerting spring includes a compression spring having one end supported on the pedal member and an opposite end supported on the housing.

10. The pedal assembly of claim 1, wherein the spring member is disposed on a side opposite a foot plate of the pedal member relative to the fulcrum.

11. The pedal assembly of claim 1, wherein the at least one pressure-exerting spring is disposed on the side opposite foot plate of pedal member relative to fulcrum.

12. The pedal assembly of claim 1, wherein as the pedal member rotates from the initial position about the fulcrum and returns towards the initial position by rotating about the fulcrum, the pressure-exerting spring and the spring member co-operate by generating different force gradients.

13. The pedal assembly of claim 1, wherein the spring member biases the pedal member toward the initial position and wherein a rate of change in biasing force during movement of the pedal member is greater proximate the initial position and a final position than a central position between the initial and final positions.

14. The pedal assembly of claim 1, wherein the spring member biases the pedal member toward the initial position and wherein a biasing force during a forward stroke of the pedal member is greater than a biasing force during a return stroke of the pedal member.

15. A pedal assembly comprising:

a pedal member configured to rotate about a fulcrum from an initial position to a first position, from the first position to a second position and from the second position to a final position, the pedal moving a first distance between the initial position and the first position, a second distance between the first position and the second position and a third distance between the second position and the third position; and

a purely mechanical biasing system coupled to the pedal member and configured to bias the pedal member from the final position to the second position, from the second position to the first position and from the first position to the initial position,

wherein a first increase in biasing force between the initial position and the first position over the first distance and a third increase in biasing force between the second position and the final position over the third distance are each greater than a second increase in biasing force between the first position and the final position over the second distance.

16. The pedal assembly of claim 15 further comprising:

a housing, and

wherein the pedal member has a biasing end disposed within the housing and a pedal end disposed outside of the housing, the pedal member configured to rotate about the fulcrum between the biasing end and the pedal end, the biasing assembly being coupled to the biasing end.

17. The pedal assembly of claim 16, wherein the biasing system includes a spring member, one end of the spring member being fixedly fastened to the housing and an opposite end of the spring member being moveably mounted to the housing, the pedal member having a slide member which when the pedal member is actuated slides on and along one side of the spring member and exerts pressure on the one side of the spring member.

18. The pedal assembly of claim 15, wherein the biasing system includes at least one compression spring.

19. The pedal assembly of claim 15, wherein the biasing system includes a leaf spring.

20. The pedal assembly of claim 15, wherein a biasing force during a forward stroke of the pedal member is greater than a biasing force during a return stroke of the pedal member.

21. A pedal assembly comprising:

a pedal member configured to rotate about a fulcrum between an initial position to a final position; and

a purely mechanical biasing system coupled to the pedal member and configured to bias the pedal member from the final position to the initial position, a biasing force during a forward stroke of the pedal member from the initial position to the final position being greater than a biasing force during the return stroke of the pedal member from the final position to the initial position.

22. The pedal assembly of claim 21, wherein the biasing system includes a leaf spring.