Mortise Latchset with Dually Biased Cam Assembly

• US 20120013135A1
• Filed: 07/14/2010
• Published: 01/19/2012
• Est. Priority Date: 07/14/2010
• Status: Active Grant

• Current Assignee: Townsteel, Inc.
• Original Assignee: Townsteel, Inc.
• Inventors: Moon, Charles W.
• Granted Patent: US 8,419,086 B2
• Time in Patent Office: Days
• US Class Current: 292/165
• CPC Class Codes: E05B 13/004 by locking the spindle, follower, or the like
• CPC Class Codes: E05B 17/2026 automatic, i.e. actuated by a closed door position sensor
• CPC Class Codes: E05B 2015/0458 Leaf springs; Non-wound wire springs
• CPC Class Codes: E05B 55/00 Locks in which a sliding latch is used also as a locking bolt
• CPC Class Codes: E05B 59/00 Locks with latches separate from the lock-bolts or with a plurality of latches or lock-bolts
• CPC Class Codes: E05B 63/04 for alternative use on the right-hand or left-hand side of wings
• CPC Class Codes: E05B 63/044 with reversible bolt or bolt head
• CPC Class Codes: E05B 63/16 with the handles on opposite sides moving independently
• CPC Class Codes: Y10T 292/0915 Cam
• CPC Class Codes: Y10T 292/0959 Swinging catch
• CPC Class Codes: Y10T 292/096 Sliding
• CPC Class Codes: Y10T 292/0962 Operating means
• CPC Class Codes: Y10T 292/0971 Cam and lever
• CPC Class Codes: Y10T 292/0977 Cam
• CPC Class Codes: Y10T 292/1016 Cam

Abstract

A mortise latchset has an improved leveraged cam assembly, completely internal to the latchset body, versatile enough to allow the door handles to be rotated in either direction to retract the latchbolt, and robust enough to independently bias each of two lever-type door handles toward a handle-centering position, even when one of the handles is being operated. The mortise latchset uses a pair of coaxially mounted cam followers independently leveraged by a cantilevered spring assembly. The cam followers are located between the operating cams and the latch retracting assembly, and each leveraged cam follower is operable to engage the latch retracting assembly to retract the latchbolt, while the other cam follower biases its operating cam in the handle-centering position.

Claims

1. A mortise latchset comprising:

a case assembly and cover;

inner and outer operating cams journaled in the case assembly and cover for independent coaxial movement relative to each other;

a pair of coaxially-mounted, independently leveraged cam followers mounted in the case assembly, each cam follower being mounted for engagement with one or more cam operating surfaces of one of the inner and outer operating cams;

a retractable latchbolt supported in the case for movement between projected and retracted positions; and

a latch retractor assembly operable to retract the latchbolt, wherein each of the cam followers is operable to drive the latch retractor assembly into a latchbolt-retracting position.

2. The mortise latchset of claim 1, wherein each of the cam followers is independently spring-biased to bias its corresponding operating cam into a handle-centering position.

3. The mortise latchset of claim 2, wherein the cam followers are spring-biased by at least one flat cantilevered spring.

4. The mortise latchset of claim 2, further comprising a biasing spring to bias the latch retractor assembly to press both cam followers towards their corresponding operating cams.

5. The mortise latchset of claim 1, wherein each of the cam followers is spring-biased by different prongs of a common forked cantilevered spring.

6. The mortise latchset of claim 1, wherein the operating cams are operable to be rotated in either clockwise or counterclockwise directions from a handle-centering position to engage the latch retractor assembly to retract the latchbolt, whereby rotation of the inside and outside door handles in either direction is operable to rotate the cams.

7. The mortise latchset of claim 6, further comprising angularly displaced divaricate cam projections on each of the operating cams, the divaricate cam projections being operable to engage the cam followers, and in turn the latch retractor assembly, to retract the latchbolt when the operating cam is rotated in either direction.

8. The mortise latchset of claim 1, wherein the mortise latchset is a reversibly handed lockset, the lockset further comprising a reversible locking slider operable to be selectably positioned over one or the other of the operating cams.

9. The mortise latchset of claim 1, further comprising two trim post holes located adjacent the operating cams, above and below the operating cams, at twelve and six o-clock positions, respectively.

10. A mortise latchset comprising:

a mortise latchset body housing a latchbolt;

inner and outer operating cams journaled inside the mortise latchset body for independent coaxial movement relative to each other;

wherein each of the operating cams is operable to rotate both clockwise and counterclockwise from an intermediate position to retract the latchbolt;

trim exterior to the mortise latchset body, including inside and outside door handles coupled to and operable to rotate the inner and outer operating cams both clockwise and counterclockwise from an intermediate, handle-centering position to retract the latchbolt; and

a spring assembly housed inside the mortise latchset body operable to spring-load one of the handles while it is being rotated clockwise or counterclockwise, while still spring-loading the other of the handles to maintain it in the intermediate, handle-centering position;

wherein the spring assembly has sufficient force to bias the handles toward the intermediate, handle-centering position without any assistance from trim springs.

11. The mortise latchset of claim 10, wherein at least one of the inside and outside door handles is a lever-type handle that, in the intermediate position, extends preferentially to one side horizontally from and away from the handle'"'"'s axis of rotation.

12. The mortise latchset of claim 10, wherein the spring assembly comprises at least one flat cantilevered spring.

13. The mortise latchset of claim 12, wherein the spring assembly comprises at least two flat cantilevered springs layered over each other.

14. The mortise latchset of claim 10, wherein the mortise latchset is a field-reversible lockset, the lockset further comprising a reversible locking slider operable to be selectably positioned over one or the other of the operating cams.

15. The mortise latchset of claim 10, further comprising two trim post holes located adjacent the operating cams, above and below the operating cams, at twelve and six o-clock positions, respectively.

16. A mortise latchset comprising:

a mortise latchset body housing a latchbolt;

inner and outer operating cams journaled inside the mortise latchset body for independent coaxial movement relative to each other;

wherein each of the operating cams is operable to rotate both clockwise and counterclockwise from an intermediate position to retract the latchbolt;

wherein each of the operating cams is configured to be coupled to a lever-type door handle in a manner that enables the door handle to rotate the operating cam both clockwise and counterclockwise from an intermediate position to retract the latchbolt; and

a spring assembly housed inside the mortise latchset body operable to spring-load both operating cams toward the intermediate position, when only one of the cams is rotated clockwise or counterclockwise;

wherein the spring assembly has sufficient force to bias the handles toward an intermediate, default handle-centering position without any assistance from springs housed within the trim.

17. The mortise latchset of claim 16, wherein the spring assembly comprises at least one flat cantilevered spring.

18. The mortise latchset of claim 17, wherein the spring assembly comprises at least two flat cantilevered springs layered over each other.

19. The mortise latchset of claim 16, wherein the mortise latchset is a reversibly handed lockset, the lockset further comprising a reversible locking slider operable to be selectably positioned over one or the other of the operating cams.

20. The mortise latchset of claim 16, further comprising two trim post holes located adjacent the operating cams, above and below the operating cams, at twelve and six o-clock positions, respectively.