STATOR FOR ELECTRIC ROTATING MACHINE

• US 20120019081A1
• Filed: 07/20/2011
• Published: 01/26/2012
• Est. Priority Date: 07/20/2010
• Status: Abandoned Application

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: DENSO Corporation
• Inventors: Kouda, Shinji, Tamura, Akito
• Application Number:
  US13/186,752
• Publication Number:
  US 20120019081A1
• Time in Patent Office: Days
• US Class Current: 310/43
• CPC Class Codes: H02K 15/0081 for form-wound windings
• CPC Class Codes: H02K 3/12 arranged in slots
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 3/50 Fastening of winding heads, equalising connectors, or connections thereto

Abstract

A stator includes an annular stator core and a stator coil. The stator coil is formed of a plurality of electric wires mounted on the stator core. The stator coil has a coil end part that protrudes from an axial end face of the stator core so as to be located outside slots of the stator core. The electric wires forming the stator coil are grouped into a plurality of electric wire sets. Each of the electric wire sets consists of a predetermined number of the electric wires which are electrically connected to one another. The stator coil further includes a plurality of bridging wires. Each of the bridging wires extends, on an axially outer periphery of the coil end part of the stator coil, to electrically connect a corresponding pair of the electric wire sets. Further, at least two of the bridging wires are fixed to one another.

Claims

1. A stator for an electric rotating machine, the stator comprising:

an annular stator core having a plurality of slots that are formed in a radially inner surface of the stator core and spaced in a circumferential direction of the stator core; and

a stator coil formed of a plurality of electric wires mounted on the stator core, the stator coil having a coil end part that protrudes from an axial end face of the stator core so as to be located outside the slots of the stator core,

wherein

the electric wires forming the stator coil are grouped into a plurality of electric wire sets,

each of the electric wire sets consists of a predetermined number of the electric wires which are electrically connected to one another,

the stator coil further includes a plurality of bridging wires,

each of the bridging wires extends, on an axially outer periphery of the coil end part of the stator coil, to electrically connect a corresponding pair of the electric wire sets, and

at least two of the bridging wires are fixed to one another.

2. The stator as set forth in claim 1, wherein the at least two bridging wires are fixed to one another by a fixing material provided therebetween.

3. The stator as set forth in claim 2, wherein the fixing material is a resin.

4. The stator as set forth in claim 3, wherein the resin is a thermosetting resin.

5. The stator as set forth in claim 2, wherein the fixing material is provided between a facing pair of flat side surfaces of the at least two bridging wires so as to keep the side surfaces parallel to each other.

6. The stator as set forth in claim 1, wherein the at least two bridging wires are pressure-joined to one another.

7. The stator as set forth in claim 6, wherein an elastic member is interposed between the at least two bridging wires.

8. The stator as set forth in claim 1, wherein the at least two bridging wires which are fixed to one another comprise those two of the plurality of bridging wires which are positioned axially outermost in all the bridging wires.

9. The stator as set forth in claim 1, wherein the stator coil is a three-phase stator coil,

among the plurality of electric wire sets, three of them each have a neutral terminal formed therein,

the neutral terminals are connected together to define a neutral point of the stator coil, and

the at least two bridging wires which are fixed to one another comprise one of the plurality of bridging wires which electrically connects two of the neutral terminals.

10. The stator as set forth in claim 1, wherein all of the plurality of bridging wires are fixed to one another.

11. The stator as set forth in claim 1, wherein each of the plurality of bridging wires is comprised of an electric conductor and an insulating coat that covers the electric conductor.

12. The stator as set forth in claim 1, wherein each of the plurality of bridging wires has a substantially rectangular cross section perpendicular to a longitudinal direction of the bridging wire, and

the at least two bridging wires have their respective side surfaces fixed to each other.

13. The stator as set forth in claim 12, wherein each of the plurality of bridging wires has a pair of wider side surfaces and a pair of narrower side surfaces, the wider side surfaces having a larger width than the narrower side surfaces, and

the at least two bridging wires have their respective wider side surfaces fixed each other.

14. The stator as set forth in claim 1, wherein the stator core is comprised of a plurality of stator core segments that are fixed together so as to adjoin one another in the circumferential direction of the stator core.

15. The stator as set forth in claim 1, further comprising a connector that includes a resin in which the plurality of bridging wires are insert-molded.