POWER CONDITIONING UNIT

• US 20120039099A1
• Filed: 10/19/2011
• Published: 02/16/2012
• Est. Priority Date: 01/13/2006
• Status: Active Grant

• Current Assignee: Tesla Inc.
• Original Assignee: Enecsys Limited
• Inventors: Rodriguez, Cuauhtemoc
• Granted Patent: US 8,461,809 B2
• Time in Patent Office: Days
• US Class Current: 363/35
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/4807 having a high frequency intermediate AC stage
• CPC Class Codes: H02M 7/53871 with automatic control of output voltage or current
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y02E 10/76 Power conversion electric or electronic aspects
• CPC Class Codes: Y10S 323/906 Solar cell systems

Abstract

The present invention relates to a power conditioning unit for delivering power from a dc power source to an ac output, particularly ac voltages greater than 50 volts, either for connecting directly to a grid utility supply, or for powering mains devices independent from the mains utility supply. We describe a power conditioning unit for delivering power from a dc power source to an ac mains output, the power conditioning unit comprising an input for receiving power from said dc power source, an output for delivering ac power, an energy storage capacitor, a dc-to-dc converter having an input connection coupled to said input and an output connection coupled to the energy storage capacitor, and a dc-to-ac converter having an input connection coupled to said energy storage capacitor and an output connection coupled to said output, wherein said energy storage capacitor has a capacitance of less than twenty microfarads.

Claims

1. A solar photovoltaic power conditioning unit for delivering power from a dc source into an electricity supply, the solar photovoltaic power conditioning comprising:

an input for connecting a solar photovoltaic dc power source;

an output for connecting to the electricity supply;

a power conversion stage for voltage conditioning of the solar photovoltaic dc power source;

a power conversion stage for power injection into the electricity supply;

an energy storage capacitor for energy buffering from the solar photovoltaic dc power source to the electricity supply; and

means for controlling an amount of power transferred said power conversion stage to said electricity supply based on a fluctuating sinusoidal component of a signal on said energy storage capacitor.

3. A power conditioning unit as claimed in claim 1, wherein said energy storage capacitor is a non-electrolytic capacitor.

4. A power conditioning unit as claimed in claim 1, further comprising two control blocks, a first of which controls the power conversion stage for voltage conditioning from a dc power source to the energy storage capacitor for energy buffering, and a second of which controls the power conversion stage for power injection into the electricity supply.

5. A power conditioning unit as claimed in claim 4, wherein the control block for the power conversion stage for voltage conditioning maintains the voltage at the terminals of the dc power source substantially constant to thereby maintain a substantially constant flow of power from the dc power source into the energy storage capacitor.

6. A power conditioning unit as claimed in claim 5, wherein the control block for the power conversion stage for voltage conditioning utilises pulse width modulation (PWM) to control the amount of power transferred from the dc power source into the energy storage capacitor, and wherein the power conditioning unit further comprises a voltage sensor at the terminals of the dc power source used to acquire a voltage, the reading of which is further compared to a reference voltage in order to generate a proportional error that drives the PWM control.

7. A power conditioning unit according to claim 4, wherein the control block for the power conversion stage for power injection into the electricity supply maintains the average voltage of the capacitor constant by adjusting the amplitude of the current injection.

8. A power conditioning unit as claimed in claim 4, wherein the control block for the power conversion stage for power injection into the electricity supply controls a sinusoidal shape of the current injection into the electricity supply.

9. A power conditioning unit as claimed in claim 4, wherein the control block for the power conversion stage for power injection into the electricity supply includes a sensor for sensing the voltage across the energy storage capacitor and a system to compare a signal derived from said sensed voltage with a reference signal to generate an error signal, and wherein the control block for the power conversion stage for power injection into the electricity supply is further configured to generate a current amplitude reference in response to said error signal for controlling power injection into the electricity supply.

2. A power conditioning unit as claimed in 1, wherein said amount of power transferred is dependent on the peak amplitude of a fluctuating sinusoidal component of a dc voltage on said energy storage capacitor.

10. A solar photovoltaic power conditioning unit for delivering power from a solar photovoltaic dc power source to an ac mains power supply output, the solar photovoltaic power conditioning unit comprising:

an input for receiving power from said solar photovoltaic dc power source;

an output for delivering ac power to an ac mains power supply;

an energy storage capacitor;

a dc-to-dc converter having an input connection coupled to said input and an output connection coupled to the energy storage capacitor; and

a dc-to-ac converter having an input connection coupled to said energy storage capacitor and an output connection coupled to said output;

wherein said power conditioning unit further comprises a power injection control block having an input coupled to said energy storage capacitor and an output coupled to control said dc-to-ac converter, and

wherein said power injection control block is configured to control an amplitude of an ac current provided to said ac mains power supply output such that an amount of power transferred to said ac mains power supply output is dependent on a peak amplitude of a fluctuating sinusoidal component of a dc voltage on said energy storage capacitor.

11. A power conditioning unit according to claim 10, wherein said dc-to-ac converter comprises:

at least one power transistor for transferring power from the input connection of the dc-to-ac converter to the output connection of the dc-to-dc converter; and

wherein said power injection control block comprises;

a low-pass filter coupled to said input connection;

a sensing circuit for sensing an output from the low-pass filter and comparing with a reference; and

a driver circuit for driving said at least one power transistor responsive to said sensing to control said power transfer.

12. A power conditioning unit according to claim 11, wherein the driver circuit is configured to substantially minimize a difference between the output from the low-pass filter and the reference.

13. A power conditioning unit according to claim 11, wherein the sensing circuit is configured periodically to compare said output from the low-pass filter with said reference in synchronisation with said ac power.

14. A power conditioning unit as claimed in claim 10, further comprising a power extraction control block having an input coupled to said input for receiving power from said dc power source and having an output to control said dc-to-dc converter, wherein said power extraction control block is configured to regulate a voltage of said dc power source to control power extracted from said dc power source to said energy storage capacitor.

15. A power conditioning unit as claimed in claim 14, wherein an instantaneous said ac power output has a sinusoidal shape, where said power extracted from said dc power source is substantially constant over a cycle of said ac power output, and wherein a difference between said power extracted from said dc power source and said instantaneous ac power output defines an energy mismatch which appears as said fluctuating sinusoidal component of said dc voltage on said energy storage capacitor.

16. A power conditioning unit according to claim 15, wherein said dc-to-dc converter comprises:

at least one power transistor for transferring power from the input connection of the dc-to-dc converter to the output connection of the dc-to-dc converter; and

wherein said power extraction control block comprises;

a sensing circuit for sensing a voltage on said input connection; and

a driver circuit for driving said at least one power transistor device responsive to said sensing to control said power transfer.

17. A power conditioning unit according to claim 16, wherein the power extraction control block further comprises a reference voltage generator, and wherein the driver circuit is configured to substantially minimise a difference between a reference voltage from said reference voltage generator and the sensed voltage.

18. A power conditioning unit as claimed in claim 10, wherein said fluctuating sinusoidal component of said dc voltage on said energy storage capacitor has a frequency of twice that of said ac power, and wherein said peak amplitude of said fluctuating sinusoidal component of said dc voltage on said energy storage capacitor is at least 30 volts.

19. A power conditioning unit as claimed in claim 10, wherein said energy storage capacitor is a non-electrolytic capacitor.

20. A photovoltaic power conditioning unit for delivering power from a dc photovoltaic power source to an ac output, the power conditioning unit being configured to maintain a substantially sinusoidal output voltage or current over a range of dc-power source voltages, the power conditioning unit comprising:

an input for receiving power from said dc power source;

a dc-to-ac converter comprising at least one power device, wherein said dc-to-ac converter is coupled to said input and to said energy storage capacitor and has an output connection coupled for delivering ac power to an ac mains power supply; and

a power injection control block to control said dc-to-ac converter;

a non-electrolytic energy storage capacitor; and

wherein said power injection control block is configured to control an amplitude of an ac current provided to said ac mains power supply such that an amount of power transferred to said ac mains power supply is dependent on a peak amplitude of a fluctuating sinusoidal component of a dc voltage on said non-electrolytic energy storage capacitor.