Microreactors With Connectors Sealed Thereon; Their Manufacturing

• US 20120040448A1
• Filed: 04/28/2010
• Published: 02/16/2012
• Est. Priority Date: 04/28/2009
• Status: Abandoned Application

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Gremetz, Sylvain Maxime F., Lobet, Olivier, Tanguy, Ronan, Jouanno, Jean-Marc Martin Gerard, Poissy, Stephane
• Application Number:
  US13/266,333
• Publication Number:
  US 20120040448A1
• Time in Patent Office: Days
• US Class Current: 435/289.1
• CPC Class Codes: B01J 19/0093 Microreactors, e.g. miniaturised or microfabricated reactors laboratory containers with capillary fluid transport in microfabricated channels or chambers B01L3/5027
• CPC Class Codes: B01J 2219/00783 Laminate assemblies, i.e. the reactor comprising a stack of plates
• CPC Class Codes: B01J 2219/00804 Plurality of plates
• CPC Class Codes: B01J 2219/0081 Plurality of modules
• CPC Class Codes: B01J 2219/00822 Metal
• CPC Class Codes: B01J 2219/00824 Ceramic
• CPC Class Codes: B01J 2219/00831 Glass
• CPC Class Codes: B01J 2219/0086 Dimensions of the flow channels
• CPC Class Codes: B01J 2219/00869 Microreactors placed in parallel, on the same or on different supports
• CPC Class Codes: B01J 2219/00873 Heat exchange
• CPC Class Codes: B01J 2219/00961 Temperature
• CPC Class Codes: B01L 2200/027 for microfluidic devices
• CPC Class Codes: B01L 3/502715 characterised by interfacing components, e.g. fluidic, electrical, optical or mechanical interfaces
• CPC Class Codes: B01L 3/565 Seals in general F16L
• CPC Class Codes: Y10T 137/8593 Systems
• CPC Class Codes: Y10T 156/10 Methods of surface bonding and/or assembly therefor

Abstract

The present invention deals with microfluidic devices (200) including a microreactor (20) and at least one connector (101) sealed thereon. It also deals with a method for manufacturing such microfluidic devices and to blocks of material suitable as connector.

Claims

1. A microfluidic device including a microreactor with fluidic inlet(s) and outlet(s) and a connector with fluidic channel(s) into its volume, at least one of said inlet(s) and outlet(s) of said microreactor being connected through said connector characterized in that:

said microreactor is made of a first material selected from the group consisting in glasses, ceramics, glass-ceramics and metals coated with a glass, ceramic or glass-ceramic coating;

said connector is made of a second material selected from the group consisting in glasses, ceramics, glass-ceramics and metals coated with a glass, ceramic or glass-ceramics coating; and

said connector is sealed on said microreactor via a frit layer made of a third material;

said third material being selected from the group consisting in glasses, ceramics and glass-ceramics, having a lower softening point than the softening point of any glass, ceramic and glass-ceramic of said microreactor and connector and also having an expansion coefficient compatible with the expansion coefficient of any glass, ceramic and glass-ceramic of said microreactor and connector.

2. The microfluidic device according to claim 1, characterized in that said third material has a lower softening point than the softening points of both said first and second materials selected from glasses, ceramics and glass-ceramics or of both said coatings of said first and second metallic materials and also has an expansion coefficient compatible with the expansion coefficients of both said first and second materials selected from glasses, ceramics and glass-ceramics or of both said coatings of said first and second metallic materials.

3. The microfluidic device according to claim 1, wherein said connector is sealed on said microreactor via a frit plate or via a thin layer of a frit.

4. The microfluidic device according to claim 1, wherein the sealing(s) is(are) glass/glass/glass sealing(s), ceramic/ceramic/ceramic or ceramic/glass/ceramic sealing(s).

5. The microfluidic device according to claim 1, wherein the fluidic channel(s) inside the connector is(are) not straight channels, so as to create side connections.

6. The microfluidic device according to claim 1, wherein said connector (10′

) is located on a edge of said microreactor, is advantageously located on a edge and in a corner of said microreactor.

7. The microfluidic device according to claim 1, wherein at least two fluidic inlet(s) and outlet(s) are connected through a single connector, wherein all fluidic inlet(s) (21;

21a) and outlet(s) are advantageously connected through a single connector.

8. The microfluidic device (200) according to claim 1, wherein a single connector for all fluidic inlet(s) and outlet(s) is sealed parallel to a edge of said microreactor and close to said edge, advantageously in a corner, all said inlet(s) and outlet(s) being preferably arranged on a line.

9. The microfluidic device according to claim 1, wherein it is connected to a plate through a single connector arranged parallel to a edge of said microreactor and close to said edge via o-ring seals and fixed to said plate via mechanical fixing means only contacting said plate and said connector.

10. A method for manufacturing a microfluidic device according to claim 1, wherein said method comprises the sealing of at least one connector to a microreactor, said sealing being carried out during the manufacturing of said microreactor (20) or being carried out once said microreactor has been manufactured.

11. The method according to claim 10, wherein said sealing comprises the arrangement of a frit plate between the two surfaces to seal.

12. The method according to claim 10, wherein said sealing comprises the deposit of a thin layer of frit on at least one of the two surfaces to seal.

13. A block made of a material selected from the group consisting of glasses, ceramics, glass-ceramics and metals coated with a glass, ceramic or glass-ceramic coating, having two main faces and at least a lateral one, with at least one fluidic channel through its volume, from a face to an other face, advantageously from one of its main face to a(the) lateral one, allowing fluidic connection(s), advantageously side fluidic connections.

14. The block according to claim 13, wherein the fluidic channel(s) has(have) an equivalent diameter within the range of 1-10 mm, advantageously within the range of 1.5-5 mm.

15. The block according to claim 13, wherein its volume includes fluidic channels of different internal volumes.

16. The block according to claim 13, wherein its volume includes at least one fluidic channel which separates and/or at least two fluidic channels which join together.

17. The block according to claim 13, wherein its volume also includes at least one recess for a sensor, such a recess emerging into a fluidic channel.