Dry vacuum cleaning appliance

• US 20120042909A1
• Filed: 08/18/2010
• Published: 02/23/2012
• Est. Priority Date: 08/18/2010
• Status: Active Grant

• Current Assignee: Legend Brands, Inc. (RPM International Incorporated)
• Original Assignee: Roy Studebaker
• Inventors: Studebaker, Roy
• Granted Patent: US 8,453,295 B2
• Time in Patent Office: Days
• US Class Current: 134/21
• CPC Class Codes: A47L 11/34 Machines for treating carpets in position by liquid, foam, or vapour, e.g. by steam
• CPC Class Codes: A47L 11/4022 with means for recycling the dirty liquid treatment of waste water C02F
• CPC Class Codes: A47L 11/4044 Vacuuming or pick-up tools; Squeegees
• CPC Class Codes: A47L 5/225 Convertible suction cleaners, i.e. convertible between different types thereof, e.g. from upright suction cleaners to sledge-type suction cleaners
• CPC Class Codes: A47L 5/36 Suction cleaners with hose between nozzle and casing; Suction cleaners for fixing on staircases; Suction cleaners for carrying on the back
• CPC Class Codes: A47L 9/1608 Cyclonic chamber constructions
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: A47L 9/248 Parts, details or accessories of hoses or pipes nozzles A47L9/02
• CPC Class Codes: B04C 2003/006 Construction of elements by which the vortex flow is generated or degenerated
• CPC Class Codes: B04C 2009/004 with internal filters, in the cyclone chamber or in the vortex finder
• CPC Class Codes: B04C 3/06 Construction of inlets or outlets to the vortex chamber

Abstract

An in-line bagless dry vacuum cleaning appliance having a vacuum conduit within a separator tube, the vacuum conduit having spaced apart first and second vacuum suction apertures communicating with an exhaust connector; a cyclone chamber communicating with an intake connector and encompassing the first vacuum suction apertures for forming a cyclonic flow region between the central vacuum conduit and an interior wall of the separator tube; a particle receiving chamber communicating with the cyclone chamber; an axial cyclone inlet communicating between the cyclone chamber and the intake connector of the separator tube; a particle separator dividing the particle receiving chamber from the cyclone chamber and forming a first transfer gap therebetween adjacent to the interior wall of the separator tube for receiving disentrained particles into the particle receiving chamber from the cyclone chamber; and a filter between the particle receiving chamber and the second vacuum suction aperture.

Claims

1. An in-line bagless dry vacuum cleaning appliance, comprising:

a separator tube comprising an intake connector and an exhaust connector;

a vacuum conduit within the separator tube and extended from the exhaust connector toward the intake connector, the vacuum conduit comprising one or more first vacuum suction apertures and one or more second vacuum suction apertures in fluid communication with the exhaust connector;

a cyclone chamber within the separator tube in fluid communication with the intake connector thereof, the cyclone chamber substantially encompassing the one or more first vacuum suction apertures of the vacuum conduit;

a particle receiving chamber in fluid communication with the cyclone chamber;

an axial cyclone inlet in fluid communication between the cyclone chamber and the intake connector of the separator tube;

a particle separator dividing the particle receiving chamber from the cyclone chamber and forming a first transfer aperture therebetween; and

a filter positioned between the particle receiving chamber and the one or more second vacuum suction apertures.

2. The cleaning appliance of claim 1, wherein the axial cyclone inlet further comprises a barrier having at least one air inlet formed therethrough in fluid communication with a spiral wall inclined between the intake connector and the cyclone chamber.

3. The cleaning appliance of claim 2, further comprising an incoming vacuum chamber formed between the barrier and the intake connector of the separator tube, the incoming vacuum chamber being in fluid communication between the cyclone chamber and the intake connector.

4. The cleaning appliance of claim 1, further comprising a second transfer aperture between the central vacuum conduit and the interior wall of the separator tube in a position between the particle separator and the particle receiving chamber and offset from the first transfer aperture.

5. The cleaning appliance of claim 4, wherein the first transfer aperture further comprises a substantially circumferential gap adjacent to the interior wall of the separator tube;

and

wherein the second transfer aperture further comprises a substantially circumferential gap formed between the interior wall of the separator tube and an at least partial dam extended between the central vacuum conduit and the interior wall of the separator tube in a position between the particle separator and the particle receiving chamber.

6. The cleaning appliance of claim 1, wherein the one or more second vacuum suction apertures are further positioned within a clean air chamber that is in fluid communication with the particle receiving chamber;

and

wherein the filter is further positioned between the particle receiving chamber and the clean air chamber.

7. The cleaning appliance of claim 1, wherein the particle separator further comprises a frusto-conical particle separator coupled to the central vacuum conduit, the frusto-conical particle separator extending radially outwardly from the central vacuum conduit toward interior wall of the separator tube and forming the first transfer gap therebetween.

8. The cleaning appliance of claim 1, further comprising:

a cleaning head comprising a cleaning solution inlet orifice arranged in fluid communication with one or more cleaning solution spray jets thereof, and one or more vacuum cleaning slots; and

a cleaning solution delivery tube arranged in fluid communication with the cleaning solution inlet orifice of the cleaning head for delivering there through a flow of pressurized liquid cleaning solution to the one or more cleaning solution spray jets;

a substantially rigid vacuum wand having an intake thereof attached to the cleaning head in fluid communication with the one or more vacuum cleaning slots, and an exhaust remote from the intake and in fluid communication therewith, the remote exhaust port being coupled in fluid communication with the intake connector of the separator tube; and

a vacuum return in fluid communication between the exhaust connector of the of the separator tube and a vacuum source.

9. An in-line bagless dry vacuum cleaning appliance, comprising:

a separator tube comprising opposing upstream and downstream tube ends each opening into an interior portion of the separator tube;

an axial intake connector sealed to the upstream tube end of the separator tube and comprising an axial intake tube for receiving an intake airstream;

an axial exhaust connector sealed to the downstream tube end of the separator tube and comprising an axial exhaust tube;

an incoming vacuum chamber formed within the separator tube adjacent to the upstream tube end thereof;

a continuous central vacuum conduit coupled in fluid communication with the axial exhaust tube of the axial exhaust connector at the downstream tube end of the separator tube, the central vacuum conduit being extended substantially longitudinally through the separator tube from the axial exhaust connector toward the opposite upstream tube end, the central vacuum conduit comprising one or more first vacuum suction apertures adjacent to incoming vacuum chamber and in fluid communication with the axial exhaust connector;

a cyclone chamber is formed downstream of the incoming vacuum chamber for forming a cyclonic flow region between the central vacuum conduit and an interior wall of the separator tube adjacent to the incoming vacuum chamber;

a particle receiving chamber in fluid communication with the cyclonic flow region wherein a dead air space is formed for retaining particulate material disentrained from the intake airstream;

an axial spiral cyclone inlet separating the cyclone chamber from the adjacent incoming vacuum chamber, the axial spiral cyclone inlet communicating between the cyclone chamber and the adjacent incoming vacuum chamber;

a particle separator for disentraining particulate material from the intake airstream, the particle separator dividing the particle receiving chamber from the cyclone chamber and the cyclonic flow region and forming a first transfer gap adjacent to the interior wall through which disentrained particulate material may enter the particle receiving chamber from the cyclone chamber communicating therewith;

one or more second vacuum suction apertures in fluid communication between the axial exhaust connector and a portion of the particle receiving chamber distal from the cyclone chamber; and

a filter positioned between the particle receiving chamber and the one or more second vacuum suction apertures.

10. The cleaning appliance of claim 9, wherein the axial spiral cyclone inlet further comprises a barrier positioned between the incoming vacuum chamber and the cyclone chamber, the barrier comprising a plurality of air inlets formed therethrough, each air inlet being in fluid communication with a spiral wall in a position tangential to the interior wall of the separator tube and inclined between the incoming vacuum chamber and the cyclone chamber.

11. The cleaning appliance of claim 10, wherein the particle separator further comprises a frusto-conical particle separator inclined from the central vacuum conduit toward the particle receiving chamber.

12. The cleaning appliance of claim 9, further comprising a second transfer gap between central vacuum conduit and the interior wall of the separator tube in a position offset from the first transfer gap along the central vacuum conduit.

13. The cleaning appliance of claim 12, further comprising a substantially circumferential dam extended radially inwardly of the interior wall of the separator tube and offset from the particle separator along the central vacuum conduit and forming the second transfer gap about central vacuum conduit.

14. The cleaning appliance of claim 13, further comprising at least one baffle extended between the central vacuum conduit and the interior wall of the separator tube within the particle receiving chamber.

15. The cleaning appliance of claim 9, further comprising a clean air chamber positioned within the separator tube opposite from the particle separator with the particle receiving chamber positioned therebetween;

and

wherein the filter is further positioned within the clean air chamber.

16. The cleaning appliance of claim 9, further comprising:

a cleaning head comprising a cleaning solution inlet orifice arranged in fluid communication with one or more cleaning solution spray jets thereof, and one or more dry vacuum cleaning slots thereof; and

a cleaning solution delivery tube arranged in fluid communication between the cleaning solution inlet orifice and a supply of pressurized hot liquid cleaning solution for delivering there through a flow of pressurized liquid cleaning solution to the one or more cleaning solution spray jets;

a substantially rigid vacuum wand having an intake end thereof attached to the cleaning head in fluid communication with the one or more vacuum cleaning slots, and an exhaust end remote from the intake end and in fluid communication therewith, the remote exhaust end being coupled in fluid communication with the intake connector of the separator tube; and

a flexible vacuum return hose coupled in fluid communication between the exhaust connector of the of the separator tube and a vacuum source.

17. A method for dry vacuum cleaning and bagless removal of dust and debris from a surface utilizing a fluid cleaning appliance, the method comprising:

receiving an intake airstream at least partially laden with heavier-than-air particulate material into a separator tube through an intake connector thereof;

through an exhaust connector of the separator tube, applying a negative air pressure to spaced-apart first and second vacuum suction apertures in a vacuum conduit positioned within the separator tube and extended from the exhaust connector toward the intake connector, the spaced-apart first and second vacuum suction apertures being in fluid communication with the exhaust connector through the central vacuum conduit;

within the separator tube, receiving the intake airstream into an axial cyclone generating inlet in fluid communication with the intake connector of the separator tube;

within the separator tube, receiving the intake airstream into a cyclone chamber that is in fluid communication with the axial cyclone generating inlet and that substantially encompasses the one or more first vacuum suction apertures of the vacuum conduit and is in fluid communication therewith,

with the axial cyclone generating inlet, forming the intake airstream into a cyclonic airstream at least partially laden with the heavier-than-air particulate material within a cyclonic flow region in the cyclone chamber between the central vacuum conduit and an interior wall of the separator tube;

by centrifugal acceleration of the cyclonic airstream that is at least partially laden with the heavier-than-air particulate material, urging migration of the heavier-than-air particulate material toward the interior wall of the separator tube;

receiving from the cyclone chamber a first portion of the airstream separated from the heavier-than-air particulate material through the first vacuum holes of the central vacuum conduit;

receiving from the cyclone chamber a second portion of the airstream that is at least partially laden with the heavier-than-air particulate material into a first transfer gap adjacent to the interior wall of the separator tube and in fluid communication between the cyclonic flow region of the cyclone chamber and a particle receiving chamber;

receiving from the first transfer gap the second portion of the airstream that is at least partially laden with the heavier-than-air particulate material into the particle receiving chamber;

separating the heavier-than-air particulate material and the second portion of the airstream;

capturing the heavier-than-air particulate material in the particle receiving chamber; and

receiving the second portion of the airstream through the second vacuum holes of the central vacuum conduit.

18. The method of claim 17, further comprising initially filtering the remaining portion of the airstream before receiving the remaining portion of the airstream through the second vacuum holes of the central vacuum conduit.

19. The method of claim 17, further comprising within the cyclone chamber, separating the heavier-than-air particulate material from the heavier-than-air particulate material by disrupting and slowing the cyclonic airstream at least partially laden with the heavier-than-air particulate material by contact with a frusto-conical particle separator between the cyclone chamber and the particle receiving chamber.

20. The method of claim 17, further comprising:

coupling a cleaning head in fluid communication with a source of pressurized liquid cleaning solution;

coupling an intake of a substantially rigid vacuum wand to the cleaning head in fluid communication with one or more vacuum cleaning slots thereof, and coupling an exhaust of the vacuum wand remote from the intake and in fluid communication therewith in fluid communication with the intake connector of the separator tube; and

coupling a vacuum return in fluid communication between the exhaust connector of the of the separator tube and a vacuum source.