FUEL CELL SYSTEM HAVING BYPASS CIRCUIT AND METHOD OF DRIVING THE SAME

• US 20120043820A1
• Filed: 08/05/2011
• Published: 02/23/2012
• Est. Priority Date: 08/19/2010
• Status: Abandoned Application

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Kwon, Tae-Ho, Kong, Sang-Jun, Son, Hyun-Min
• Application Number:
  US13/204,479
• Publication Number:
  US 20120043820A1
• Time in Patent Office: Days
• US Class Current: 307/80
• CPC Class Codes: H01M 8/04246 Short circuiting means for defective fuel cells detection of defective fuel cells H01M8/04664, methods for shunting fuel cells H01M8/04955
• CPC Class Codes: H01M 8/0432 Temperature; Ambient temperature
• CPC Class Codes: H01M 8/04544 Voltage
• CPC Class Codes: H01M 8/04552 of the individual fuel cell
• CPC Class Codes: H01M 8/04664 Failure or abnormal function
• CPC Class Codes: H01M 8/04671 of the individual fuel cell
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

Disclosed is a fuel cell system, which bypasses a cell, bundle, or stack. The fuel cell system includes a stack, which includes at least one unit cell including an anode, a cathode, and an electrolyte formed between the anode and the cathode. The unit cell produces electricity via an electrochemical reaction of hydrogen and oxygen provided from the anode and the cathode. The fuel cell system includes switches connected in series for connecting the unit cells in series or for short-circuiting one unit cell with adjacent unit cells, and a bypass switch to connect two unit cells separated by at least one unit cell. The fuel cell system reduces or minimizes influence of a defective cell, bundle, or stack on another normal cell, bundle, or stack, and thus the fuel cell system may operate for a long time and have excellent durability.

Claims

1. A fuel cell system comprising:

a plurality of bundles, each of the plurality of bundles being connected to one or more adjacent others of the plurality of bundles, and comprised of one or more unit cells configured to generate electricity;

a detecting unit for detecting a defective bundle from among the plurality of bundles;

a bypass circuit for bypassing the defective bundle;

a switching circuit between adjacent ones of the plurality of bundles and for connecting and disconnecting the adjacent ones of the plurality of bundles to each other and to the bypass circuit; and

a controller for controlling the switching circuit to bypass the defective bundle.

2. The fuel cell system of claim 1, wherein

the detecting unit comprises a voltage detector for detecting an output voltage of the defective bundle, and

the controller is configured to determine if the defective bundle is defective in accordance with the detected output voltage of the defective bundle and a detected output voltage of another of the plurality of bundles.

3. The fuel cell system of claim 1, wherein

the detecting unit comprises a voltage detector for detecting an output voltage of the defective bundle, and

the controller is configured to determine if the defective bundle is defective in accordance with the detected output voltage of the defective bundle and a reference voltage.

4. The fuel cell system of claim 1, wherein

the detecting unit comprises a temperature sensor for measuring a temperature of the defective bundle, and

the controller is configured to determine if the defective bundle is defective in accordance with the measured temperature of the defective bundle and a measured temperature of another of the plurality of bundles.

5. The fuel cell system of claim 1, wherein

the detecting unit comprises a temperature sensor for measuring a temperature of the defective bundle, and

the controller is configured to determine if the defective bundle is defective in accordance with the measured temperature of the defective bundle and a reference temperature.

6. The fuel cell system of claim 1, wherein the switching circuit comprises a 3-position switch for selectively connecting the adjacent ones of the plurality of bundles, or one of the adjacent ones of the plurality of bundles and the bypass circuit.

7. The fuel cell system of claim 1, wherein the switching circuit comprises a solenoid switch, a trip coil, or an insulated gate bipolar transistor (IGBT).

8. The fuel cell system of claim 1, wherein

the switching circuit comprises a plurality of local area network (LAN) switches to which respective Internet Protocol (IP) addresses are allocated, and

the controller is configured to control the LAN switches to bypass the defective bundle.

9. The fuel cell system of claim 1, further comprising a housing containing the plurality of bundles, wherein the controller comprises an external circuit of a printed circuit board (PCB) or a distributing board on an outside of the housing.

10. The fuel cell system of claim 9, further comprising a cooling unit between the external circuit and the housing.

11. A method of driving a fuel cell system, the method comprising:

driving a fuel cell comprising a plurality of unit cells;

detecting a defective cell of the unit cells while the fuel cell is being driven; and

bypassing the detected cell using a bypass circuit and a switching circuit.

12. The method of claim 11, wherein the detecting the defective cell comprises using a measured temperature of the defective cell.

13. The method of claim 12, wherein the detecting the defective cell comprises:

measuring a temperature of each of the unit cells;

comparing the measured temperature of the defective cell with the corresponding measured temperature of each of others of the unit cells; and

determining the defective cell is defective when the measured temperature of the defective cell varies in accordance with a reference value or more from an average temperature of the corresponding measured temperature of each of the others of the unit cells.

14. The method of claim 12, wherein the detecting the defective cell comprises:

measuring a temperature of the defective cell;

comparing the measured temperature of the defective cell with a reference temperature; and

determining the defective cell is defective when the measured temperature of the defective cell is out of a range set in accordance with the reference temperature.

15. The method of claim 11, wherein the detecting the defective cell comprises using a measured output voltage of the defective cell.

16. The method of claim 15, wherein the detecting the defective cell comprises:

measuring an output voltage of each of the unit cells;

comparing the measured output voltage of the defective cell with the corresponding measured output voltage of each of others of the unit cells; and

determining the defective cell is defective when the measured output voltage of the defective cell varies in accordance with a reference value or more from an average output voltage of the corresponding measured output voltage of each of the others of the unit cells.

17. The method of claim 15, wherein the detecting the defective cell comprises:

measuring an output voltage of the defective unit cell;

comparing the measured output voltage of the defective cell with a reference output voltage; and

determining the defective cell is defective when the measured output voltage of the defective cell is out of a range set in accordance with the reference output voltage.