System and Methods for Improved Efficiency Compression Ignition Internal Combustion Engine Control
First Claim
1. A method for improving efficiency of a compression ignition internal combustion engine having a plurality of cylinders capable of operating in a succession of combustion cycles by generating a non-uniform fueling profile to generate fueling efficiency gains, the method comprising:
- receiving a request for a first desired engine output;
generating fuel injection instructions to generate the non-uniform fueling profile across the plurality of cylinders which will produce a power output from the compression ignition internal combustion engine which substantially conforms to the first desired engine output, wherein said generating step comprises;
substantially controlling the regulation of fuel flow to at least one of the plurality of cylinders at a substantially optimal efficiency fuel level during each of their respective working cycles, wherein the regulation of fuel flow to the at least one of the plurality of cylinders is determined by the generated fuel injection instructions, and wherein the optimal efficiency fuel level is determined from the ratio of fuel injected into the at least one cylinder to the air drawn into the at least one cylinder which substantially maximizes fuel efficiency; and
substantially controlling the regulation of fuel flow to at least one of the other of the plurality of cylinders at a higher fuel level, wherein the number of cylinders receiving the higher fuel level is dynamically determined to provide the first desired output for the engine.
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Accused Products
Abstract
The present invention relates to a compression ignition engine control system and methods for improving fuel efficiency. The system includes a fuel processor which receives instructions for a desired engine output and current operating conditions. The fuel processor generates fueling instructions for a plurality of cylinders. The fueling instructions include a low power skip fire mode of operation and a high power mode of operation. The instructions substantially regulate fuel delivery into to a first group of cylinders at or near optimal efficiency fuel levels during each of their respective working cycles. Likewise, the instructions may either substantially disable fuel injection into to a second grouping of cylinders or regulate fuel injection into to the second grouping of cylinders at an elevated high power fuel to air ratio. The fuel processor may include a synchronizer for synchronizing firing of the cylinders with the engine speed. Likewise, the fuel processor may include a sigma delta control circuit for generating a firing pattern that utilizes predictive adaptive control.
42 Citations
69 Claims
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1. A method for improving efficiency of a compression ignition internal combustion engine having a plurality of cylinders capable of operating in a succession of combustion cycles by generating a non-uniform fueling profile to generate fueling efficiency gains, the method comprising:
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receiving a request for a first desired engine output; generating fuel injection instructions to generate the non-uniform fueling profile across the plurality of cylinders which will produce a power output from the compression ignition internal combustion engine which substantially conforms to the first desired engine output, wherein said generating step comprises; substantially controlling the regulation of fuel flow to at least one of the plurality of cylinders at a substantially optimal efficiency fuel level during each of their respective working cycles, wherein the regulation of fuel flow to the at least one of the plurality of cylinders is determined by the generated fuel injection instructions, and wherein the optimal efficiency fuel level is determined from the ratio of fuel injected into the at least one cylinder to the air drawn into the at least one cylinder which substantially maximizes fuel efficiency; and substantially controlling the regulation of fuel flow to at least one of the other of the plurality of cylinders at a higher fuel level, wherein the number of cylinders receiving the higher fuel level is dynamically determined to provide the first desired output for the engine. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18)
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19. A system for improving efficiency of a compression ignition internal combustion engine having a plurality of cylinders capable of operating in a succession of combustion cycles by generating a non-uniform fueling profile to generate fueling efficiency gains, the system comprising:
a fuel processor configured to perform the steps of; receiving a request for a first desired engine output; generating fuel injection instructions to generate the non-uniform fueling profile across the plurality of cylinders which will produce a power output from the compression ignition internal combustion engine which substantially conforms to the first desired engine output, wherein said generating step comprises; substantially controlling the regulation of fuel flow to at least one of the plurality of cylinders at a substantially optimal efficiency fuel level during each of their respective working cycles, wherein the regulation of fuel flow to the at least one of the plurality of cylinders is determined by the generated fuel injection instructions, and wherein the optimal efficiency fuel level is determined by the ratio of fuel injected into the at least one cylinder to air drawn into the at least one cylinder which substantially maximizes fuel efficiency; and substantially controlling the regulation of fuel flow to at least one of the other of the plurality of cylinders at a higher fuel level, wherein the number of cylinders receiving the higher fuel level is dynamically determined to provide the first desired output for the engine. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36)
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37. A method for improving efficiency of a compression ignition internal combustion engine having a plurality of cylinders capable of operating in a succession of combustion cycles by generating a non-uniform fueling profile to generate fueling efficiency gains, the method comprising:
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receiving a request for a first desired engine output; generating fuel injection instructions to generate the non-uniform fueling profile across the plurality of cylinders which will produce a power output from the compression ignition internal combustion engine which substantially conforms to the first desired engine output, wherein said generating step comprises; substantially controlling the regulation of fuel flow to a first subset of the plurality of cylinders at a substantially optimal efficiency fuel level during at least one of their respective working cycles, wherein the regulation of fuel flow to the first subset of the plurality of cylinders is determined by the generated fuel injection instructions, and wherein the optimal efficiency fuel level is determined from the ratio of fuel injected into the at least one cylinder to air drawn into the at least one cylinder which substantially maximizes fuel efficiency; and substantially disabling fuel injection into to a second subset of the plurality of cylinders while the compression ignition internal combustion engine is in a first operational state corresponding to the first desired engine output, wherein the ratio of cylinders in the first subset of cylinders and the second subset of cylinders corresponds to the generated fuel injection instructions, and wherein the first subset of cylinders plus the second subset of cylinders equals the plurality of cylinders. - View Dependent Claims (38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52)
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53. A system for improving efficiency of a compression ignition internal combustion engine having a plurality of cylinders capable of operating in a succession of combustion cycles by generating a non-uniform fueling profile to generate fueling efficiency gains, the system comprising:
a fuel processor configured to perform the steps of; receiving a request for a first desired engine output; generating fuel injection instructions to generate the non-uniform fueling profile across the plurality of cylinders which will produce a power output from the compression ignition internal combustion engine which substantially conforms to the first desired engine output, wherein said generating step comprises; substantially controlling the regulation of fuel flow to a first subset of the plurality of cylinders at a substantially optimal efficiency fuel level during at least one of their respective working cycles, wherein the regulation of fuel flow to the first subset of the plurality of cylinders is determined by the generated fuel injection instructions, and wherein the optimal efficiency fuel level is determined from the ratio of fuel injected into the at least one cylinder to air drawn into the at least one cylinder which substantially maximizes fuel efficiency; and substantially disabling fuel injection into to a second subset of the plurality of cylinders while the compression ignition internal combustion engine is in a first operational state corresponding to the first desired engine output, wherein the ratio of cylinders in the first subset of cylinders and the second subset of cylinders corresponds to the generated fuel injection instructions, and wherein the first subset of cylinders plus the second subset of cylinders equals the plurality of cylinders. - View Dependent Claims (54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68)
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69. A method for improving efficiency of a compression ignition internal combustion engine having a plurality of cylinders capable of operating in a succession of combustion cycles by generating a non-uniform fueling profile to generate fueling efficiency gains, the method comprising:
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receiving a request for a first desired engine output; generating fuel injection instructions to generate the non-uniform fueling profile across the plurality of cylinders which will produce a power output from the compression ignition internal combustion engine which substantially conforms to the first desired engine output, wherein said generating step comprises; comparing the first desired engine output to the power output provided by the compression ignition internal combustion engine operating with all of the plurality of cylinders at a substantially optimal efficiency fuel level during every working cycle, wherein if the first desired engine output is less than power output provided by the compression ignition internal combustion engine operating with all of the plurality of cylinders at a substantially optimal efficiency fuel level during every working cycle then; substantially controlling the regulation of fuel flow to a first subset of the plurality of cylinders at a substantially optimal efficiency fuel level during each of their respective working cycles, wherein the regulation of fuel flow to the first subset of the plurality of cylinders is determined by the generated fuel injection instructions, and wherein the optimal efficiency fuel level is determined from the ratio of fuel injected into the at least one cylinder to air drawn into the at least one cylinder which substantially maximizes fuel efficiency; and substantially disabling fuel injection into to a second subset of the plurality of cylinders during each of their respective working cycles while the compression ignition internal combustion engine is in a first operational state corresponding to the first desired engine output, wherein the ratio of cylinders in the first subset of cylinders and the second subset of cylinders corresponds to the generated fuel injection instructions;
else;substantially controlling the regulation of fuel flow to at least one of the plurality of cylinders at the substantially optimal efficiency fuel level during each of their respective working cycles, wherein the regulation of fuel flow to the at least one of the plurality of cylinders is determined by the generated fuel injection instructions; and substantially controlling the regulation of fuel flow to at least one of the other of the plurality of cylinders at a higher fuel level, wherein the higher fuel level is dynamically determined to provide the first desired output for the engine.
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Specification