GAS GENERATOR

• US 20120048137A1
• Filed: 04/27/2010
• Published: 03/01/2012
• Est. Priority Date: 04/30/2009
• Status: Abandoned Application

• Current Assignee: Nippon Kayaku Company Limited
• Original Assignee: Nippon Kayaku Company Limited
• Inventors: Enami, Koichi, Sasamoto, Koichi, Hagihara, Daisuke, Nakamura, Kouichi
• Application Number:
  US13/267,000
• Publication Number:
  US 20120048137A1
• Time in Patent Office: Days
• US Class Current: 102/530
• CPC Class Codes: B60R 2021/26011 using a filter through which the inflation gas passes
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: C06D 5/06 by reaction of two or more solids

Abstract

A cylinder-shaped gas generator includes an elongated and circular cylindrical housing, a working gas generation chamber and a filter chamber provided within the housing, and an igniter. The working gas generation chamber mainly contains a dividing member and a granular gas generating agent. The dividing member has a circular cylindrical portion, a bottom portion and a hollow portion. The granular gas generating agent is stored in the portion of the working gas generation chamber excluding the hollow portion. The bottom portion of the dividing member is configured to have a tapered shape such that its outer shape is reduced in size in accordance with a decrease in the distance from the igniter.

Claims

1. A gas generator comprising:

a housing having an elongated and circular cylindrical shape closed at each end in an axial direction, and including a working gas generation chamber in which a gas generating agent is burned to produce working gas, and a filter chamber housing a filter through which the working gas produced in said working gas generation chamber passes;

ignition means disposed at one end in the axial direction of said housing for generating a flame for burning said gas generating agent;

a partition member located within said housing and partitioning a space within said housing in the axial direction into said working gas generation chamber and said filter chamber; and

a dividing member located within said working gas generation chamber and dividing said working gas generation chamber,

said filter chamber being located closer to an other end in the axial direction of said housing than said working gas generation chamber,

a portion of a circumferential wall portion of said housing defining said filter chamber being provided with a plurality of gas discharge openings for discharging the working gas having passed through said filter to outside,

said dividing member being made of a cylindrical member with a bottom having a hollow portion therein and disposed coaxially with said housing, and including a cylindrical portion extending in the axial direction of said housing from an end of said partition member on a side of said working gas generation chamber, and a bottom portion closing an end of said cylindrical portion on a side of said ignition means,

said bottom portion of said dividing member being located closer to said partition member than an end of said working gas generation chamber on the side of said ignition means,

said gas generating agent being stored in a portion of said working gas generation chamber excluding said hollow portion of said dividing member,

said cylindrical portion of said dividing member being provided with a plurality of first communication holes providing communication between a space in said working gas generation chamber storing said gas generating agent and said hollow portion of said dividing member,

said partition member having a center portion provided with a second communication hole for providing communication between said hollow portion of said dividing member and said filter chamber, and

said bottom portion of said dividing member having a tapered shape to provide an outer shape gradually reduced in size in accordance with a decrease in a distance from said ignition means.

2. The gas generator according to claim 1, wherein an outer surface of said bottom portion of said dividing member has an approximately hemispherical shape.

3. The gas generator according to claim 1, wherein an outer surface of said bottom portion of said dividing member has an approximately conical shape.

4. The gas generator according to claim 1, wherein

said cylindrical portion of said dividing member has a circular cylindrical portion having an inner diameter and an outer diameter that are constant in the axial direction of said housing, and

said plurality of first communication holes are provided in said circular cylindrical portion of said dividing member.

5. The gas generator according to claim 4, wherein said cylindrical portion of said dividing member further includes a diameter increasing portion continuously extending from an end of said circular cylindrical portion on a side of said partition member and gradually increasing in diameter in accordance with a decrease in a distance from said partition member.

6. The gas generator according to claim 1, wherein

said housing includes a first housing member having an elongated and circular cylindrical shape with a bottom and forming said other end and said circumferential wall portion of said housing, and a second housing member closing an open end of said first housing member to form said one end of said housing,

said first housing member is made of a molded product obtained by performing a process for closing one of axial ends of an electric resistance welded tube,

an outer diameter R1 of said first housing member satisfies a condition of 15 mm≦

R1≦

22 mm,

a distance L1 from a boundary portion between said bottom portion and said cylindrical portion in said dividing member to an end of said bottom portion of said dividing member on the side of said ignition means satisfies a condition of 1 mm≦

L1≦

7 mm,

a distance L2 from the end of said bottom portion of said dividing member on the side of said ignition means to the end of said working gas generation chamber on the side of said ignition means, and a diameter R2 of said working gas generation chamber satisfy a condition of 0.026≦

L2/R2≦

0.71, and

a diameter R3 of said hollow portion of said dividing member and diameter R2 of said working gas generation chamber satisfy a condition of 0.28≦

R3/R2≦

0.54.

7. The gas generator according to claim 1, wherein said gas generating agent contains a guanidine-based compound as a fuel and basic copper nitrate as an oxidant.

8. The gas generator according to claim 1, further comprising:

a crush preventing member for preventing said gas generating agent from being crushed by vibration; and

a first airtight container located within said housing and having a storage space airtightly enclosed therein, wherein

said gas generating agent, said dividing member and said crush preventing member are stored in said storage space of said first airtight container.

9. The gas generator according to claim 8, further comprising a second airtight container located within said housing and having a storage space airtightly enclosed therein, wherein

said ignition means includes an igniter containing an ignition charge burning to generate a flame and an enhancer agent for transmitting the flame generated by said igniter to said gas generating agent, and

said enhancer agent is stored in said storage space of said second airtight container.

10. The gas generator according to claim 1, wherein

said filter includes a hollow communication portion extending in the axial direction of said housing,

said hollow communication portion at least reaches an end face of said filter on the side of said working gas generation chamber,

said partition member includes an annular plate portion covering said end face of said filter and a cylindrical protruding portion continuously extending from an inner circumferential edge of said annular plate portion toward into said hollow communication portion of said filter to cover an inner circumferential surface of said filter on a side of said end face,

said second communication hole is defined by an inner circumferential surface of said cylindrical protruding portion of said partition member, and

said cylindrical protruding portion of said partition member is gradually decreased in diameter such that an opening area of said second communication hole is decreased in accordance with an increase in a distance from said annular plate portion of said partition member.

11. The gas generator according to claim 1, wherein

said filter includes a hollow communication portion extending in the axial direction of said housing,

said hollow communication portion at least reaches an end face of said filter on the side of said working gas generation chamber,

said partition member includes an annular plate portion covering said end face of said filter and a cylindrical protruding portion continuously extending from an inner circumferential edge of said annular plate portion toward into said hollow communication portion of said filter to cover an inner circumferential surface of said filter on a side of said end face,

said second communication hole is defined by an inner circumferential surface of said cylindrical protruding portion of said partition member, and

said cylindrical protruding portion of said partition member is gradually increased in diameter such that an opening area of said second communication hole is increased in accordance with an increase in a distance from said annular plate portion of said partition member.

12. The gas generator according to claim 1, wherein said first housing member is equal in outer diameter to said second housing member.