FLOW BATTERY SYSTEMS

• US 20120052347A1
• Filed: 08/25/2010
• Published: 03/01/2012
• Est. Priority Date: 08/25/2010
• Status: Active Grant

• Current Assignee: Applied Materials Incorporated
• Original Assignee: Applied Materials Incorporated
• Inventors: Hanson, Kyle M., WILSON, GREGORY J.
• Granted Patent: US 8,808,888 B2
• Time in Patent Office: Days
• US Class Current: 429/72
• CPC Class Codes: H01M 12/08 composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
• CPC Class Codes: H01M 2250/00 Fuel cells for particular applications; Specific features of fuel cell system
• CPC Class Codes: H01M 4/42 Alloys based on zinc
• CPC Class Codes: H01M 8/0232 Metals or alloys
• CPC Class Codes: H01M 8/0245 in the form of layered or coated products
• CPC Class Codes: H01M 8/186 by electrolytic decomposition of the electrolytic solution or the formed water product
• CPC Class Codes: H01M 8/188 by recharging of redox couples containing fluids; Redox flow type batteries
• CPC Class Codes: H01M 8/20 Indirect fuel cells, e.g. fuel cells with redox couple being irreversible H01M8/18 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

Embodiments of the invention generally provide for flow battery cells and systems containing a plurality of flow battery cells, and methods for improving metal plating within the flow battery cell, such as by flowing and exposing the catholyte to various types of cathodes. In one embodiment, a flow battery cell is provided which includes a cathodic half cell and an anodic half cell separated by an electrolyte membrane, wherein the cathodic half cell contains a plurality of cathodic wires extending perpendicular or substantially perpendicular to and within the catholyte pathway and in contact with the catholyte, and each of the cathodic wires extends parallel or substantially parallel to each other. In some examples, the plurality of cathodic wires may have at least two arrays of cathodic wires, each array contains at least one row of cathodic wires, and each row extends along the catholyte pathway.

Claims

1. A flow battery cell, comprising:

a cathodic half cell comprising a catholyte, a catholyte inlet, a catholyte outlet, a catholyte pathway extending between the catholyte inlet and outlet and within the cathodic half cell, and a cathode comprising a plurality of cathodic wires extending perpendicular or substantially perpendicular to and within the catholyte pathway and in contact with the catholyte, wherein each of the cathodic wires extends parallel or substantially parallel to each other;

an anodic half cell comprising an anode in conductive contact with an anolyte;

an electrolyte membrane disposed between the cathodic half cell and the anodic half cell and in contact with the catholyte and anolyte; and

a cathodic contact electrically connected with the cathode and disposed outside of the cathodic half cell.

2. The flow battery cell of claim 1, wherein the cathodic wires comprise cadmium or a cadmium alloy.

3. The flow battery cell of claim 2, wherein the cathodic wires comprises wires selected from the group consisting of solid cadmium wires, stainless steel wires plated or coated with cadmium or a cadmium alloy, metallic wires plated or coated with cadmium or a cadmium alloy, derivatives thereof, and combinations thereof.

4. The flow battery cell of claim 2, wherein the cathodic wires have a diameter within a range from about 0.01 inch to about 0.04 inch and a length within a range from about 5 cm to about 300 cm.

5. The flow battery cell of claim 1, further comprising an anodic contact electrically connected with the anode and disposed outside of the anodic half cell, and the anode comprises iron, nickel, chromium, steel, stainless steel, alloys thereof, or combinations thereof.

6. The flow battery cell of claim 1, wherein the electrolyte membrane comprises a polymeric material and has a thickness within a range from about 0.005 mm to about 0.5 mm.

7. The flow battery cell of claim 1, wherein the plurality of cathodic wires comprises at least one row of cathodic wires, the at least one row extends along the catholyte pathway, the cathodic wires are spaced a predetermined distance from each other within the row, and the predetermined distance is equal to or substantially equal to the circumference of the individual cathodic wire.

8. The flow battery cell of claim 1, wherein the plurality of cathodic wires comprises at least two arrays of cathodic wires, each array comprises at least one row of cathodic wires, and the rows extend along the catholyte pathway.

9. The flow battery cell of claim 8, wherein the plurality of cathodic wires comprises at least four rows of cathodic wires.

10. The flow battery cell of claim 9, wherein a first array of cathodic wires comprises energized cathodic wires and a second array of cathodic wires comprises non-energized cathodic wires.

11. The flow battery cell of claim 10, wherein the first array of cathodic wires comprises at least two rows of energized cathodic wires and the second array of cathodic wires comprises at least two rows of non-energized cathodic wires.

12. The flow battery cell of claim 11, wherein the first array of cathodic wires is disposed between the second array of cathodic wires and the electrolyte membrane or wherein the second array of cathodic wires is disposed between the first array of cathodic wires and the electrolyte membrane.

13. A flow battery system comprising two or more flow battery cells of claim 1.

14. A flow battery cell, comprising:

a cathodic half cell comprising a planar cathode, a catholyte, a catholyte inlet, a catholyte outlet, a catholyte pathway extending between the catholyte inlet and outlet and within the cathodic half cell, and an open block flow screen within the catholyte pathway, wherein the open block flow screen contains a plurality of blocks comprising an electrically insulating material and a plurality of channels disposed throughout the electrically insulating material and between the blocks;

an anodic half cell comprising an anode in conductive contact with an anolyte;

an electrolyte membrane disposed between the cathodic half cell and the anodic half cell and in contact with the catholyte and anolyte; and

a cathodic contact electrically connected with the cathode and disposed outside of the cathodic half cell.

15. The flow battery cell of claim 14, wherein the open block flow screen is in physical contact with the front facing surface of the planar cathode, and the open block flow screen extends from the catholyte inlet to the catholyte outlet and from the planar cathode to the electrolyte membrane.

16. The flow battery cell of claim 15, wherein the channels of the open block flow screen occupy about 70% or more of the total volume of the open block flow screen.

17. The flow battery cell of claim 16, wherein the channels have a diameter or a porosity within a range from about 10 μ

m to about 100 μ

m.

18. The flow battery cell of claim 16, wherein the open block flow screen comprises a porous mat of woven fibers.

19. A flow battery cell, comprising:

a cathodic half cell comprising a catholyte, a catholyte inlet, a catholyte outlet, a catholyte pathway extending between the catholyte inlet and outlet and within the cathodic half cell, and a slotted sheet cathode in fluid communication with the catholyte pathway and extending perpendicular or substantially perpendicular to the catholyte pathway, wherein the slotted sheet cathode comprises a plurality of cathodic strips separated by slots disposed through a metallic sheet;

an anodic half cell comprising an anode in conductive contact with an anolyte;

an electrolyte membrane disposed between the cathodic half cell and the anodic half cell and in contact with the catholyte and anolyte; and

a cathodic contact electrically connected with the slotted sheet cathode and disposed outside of the cathodic half cell.

20. The flow battery cell of claim 19, wherein each cathodic strip has a thickness within a range from about 0.01 inch to about 0.05 inch and a length within a range from about 5 cm to about 300 cm.