Methods For Controlling The Operation Of A Particulate Filter

• US 20120053814A1
• Filed: 08/30/2010
• Published: 03/01/2012
• Est. Priority Date: 08/30/2010
• Status: Active Grant

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: George, Sam, He, Suhao, Heibel, Achim Karl-Erich
• Granted Patent: US 8,612,115 B2
• Time in Patent Office: Days
• US Class Current: 701/102
• CPC Class Codes: F01N 3/0231 using special exhaust apparatus upstream of the filter for producing nitrogen dioxide, e.g. for continuous filter regeneration systems [CRT]
• CPC Class Codes: F01N 9/002 of filter regeneration, e.g. detection of clogging
• CPC Class Codes: F02D 2200/0812 Particle filter loading
• CPC Class Codes: F02D 41/0235 in relation with the state of the exhaust gas treating apparatus control of exhaust gas treating apparatus per se F01N

Abstract

A method of controlling the operation of a particulate filter in an exhaust gas after-treatment system may comprise calculating a ratio of particulate loading rate to filter regeneration rate using a mass-based soot load estimation scheme and comparing the ratio of particulate loading rate to filter regeneration rate to a predetermined threshold value. The method may further comprise controlling operating conditions of the particulate filter to maintain the ratio of particulate loading rate to filter regeneration rate at a value above the predetermined threshold value.

Claims

1. A method of controlling the operation of a particulate filter in an exhaust gas after-treatment system, the method comprising:

calculating a ratio of particulate loading rate to filter regeneration rate using a mass-based soot load estimation scheme;

comparing the ratio of particulate loading rate to filter regeneration rate to a predetermined threshold value; and

controlling operating conditions of the particulate filter to maintain the ratio of particulate loading rate to filter regeneration rate at a value above the predetermined threshold value.

2. The method of claim 1, wherein the mass-based soot load estimation scheme estimates the soot load based on a filter ash load, a filter temperature, a NO₂/NOx ratio, a NOx concentration, a particulate matter concentration, an elementary carbon/organic carbon (EC/OC) split, an exhaust gas mass flow rate, and an O₂ concentration.

3. The method of claim 1, wherein calculating a ratio of particulate loading rate to filter regeneration rate comprises calculating a ratio of soot loading rate to filter regeneration rate.

4. The method of claim 1, wherein comparing the ratio of particulate loading rate to filter regeneration rate to a predetermined threshold value comprises comparing the ratio of particulate loading rate to filter regeneration rate to a minimum ratio of particulate loading rate to filter regeneration rate to maintain a soot cake layer along substantially the entire length of the particulate filter.

5. The method of claim 1, wherein controlling operating conditions of the particulate filter comprises adjusting one or more of the operating conditions to increase the ratio of particulate loading rate to filter regeneration rate when the calculated ratio of particulate loading rate to filter regeneration rate is less than or equal to the threshold value.

6. The method of claim 5, wherein adjusting one or more of the operating conditions of the particulate filter comprises changing an engine map to adjust an engine output.

7. The method of claim 6, wherein changing an engine map comprises changing a NOx/particulate matter/temperature map.

8. The method of claim 1, wherein controlling operating conditions of the particulate filter comprises controlling the operating conditions to maintain a particle number slip from the filter below a predetermined threshold.

9. The method of claim 8, wherein the particle number slip corresponds to a number of particles emitted from the particulate filter.

10. The method of claim 1, further comprising:

measuring a pressure drop across the particulate filter;

comparing the measured pressure drop to an estimated minimum pressure drop; and

controlling the operating conditions of the particulate filter to maintain the measured pressure drop at a value above the estimated minimum pressure drop,

wherein the estimated minimum pressure drop comprises a pressure drop corresponding to a minimum soot load of the particulate filter that maintains a soot cake layer along substantially the entire length of the particulate filter.

11. A method of controlling the operation of a particulate filter in an exhaust gas after-treatment system, the method comprising:

measuring a pressure drop across the particulate filter;

comparing the measured pressure drop to an estimated minimum pressure drop; and

controlling operating conditions of the particulate filter to maintain the measured pressure drop at a value above the estimated minimum pressure drop,

wherein the estimated minimum pressure drop is a pressure drop corresponding to a minimum soot load of the particulate filter that maintains a soot cake layer along substantially the entire length of the particulate filter.

12. The method of claim 11, further comprising estimating a soot load of the particulate filter to determine the estimated minimum pressure drop.

13. The method of claim 12, wherein estimating a soot load of the particulate filter comprises at least one of estimating a mass-based soot load and estimating a pressure drop-based soot load.

14. The method of claim 11, wherein controlling operating conditions of the particulate filter comprises adjusting one or more of the operating conditions to increase a ratio of particulate loading rate to filter regeneration rate when the measured pressure drop is less than the estimated minimum pressure drop.

15. The method of claim 14, wherein adjusting one or more of the operating conditions of the particulate filter comprises changing an engine map to adjust an engine output.

16. The method of claim 15, wherein changing an engine map comprises changing a NOx/particulate matter/temperature map.

17. The method of claim 11, wherein controlling operating conditions of the particulate filter comprises controlling the operating conditions to maintain a particle number slip from the filter below a predetermined threshold.

18. The method of claim 17, wherein the particle number slip corresponds to a number of particles emitted from the particulate filter.