OXYGEN ENRICHMENT DEVICE FOR VENTILATOR

• US 20120060841A1
• Filed: 09/15/2010
• Published: 03/15/2012
• Est. Priority Date: 09/15/2010
• Status: Abandoned Application

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Newport Medical Instruments Incorporated (Medtronic Plc)
• Inventors: Crawford, Richard William Jr., Platt, Clayton Roy
• Application Number:
  US12/883,021
• Publication Number:
  US 20120060841A1
• Time in Patent Office: Days
• US Class Current: 128/205.11
• CPC Class Codes: A61M 16/101 using an oxygen concentrator
• CPC Class Codes: A61M 16/107 in the inspiratory path
• CPC Class Codes: A61M 16/12 by mixing different gases
• CPC Class Codes: A61M 16/125 Diluting primary gas with ambient air
• CPC Class Codes: A61M 2202/0208 Oxygen
• CPC Class Codes: B01F 23/10 Mixing gases with gases
• CPC Class Codes: B01F 25/4231 using baffles

Abstract

An enrichment device for mixing ambient air with a gas such as oxygen has a rigid outer housing defining a reservoir. The housing has an outlet port for attachment to a cyclic low pressure source, an ambient air inlet, and a second inlet for connection to a supply of pressurized gas. The reservoir has a plurality of internal walls defining a passageway having a plurality of turns defining a tortuous path for gas flow between the ambient air inlet and the outlet port, and the second inlet communicates with the passageway at a location at or close to the outlet port.

Claims

1. An enrichment device for mixing ambient air with a gas, comprising:

an outer housing defining a reservoir, the outer housing having first and second end walls and a peripheral wall, the housing having an outlet port for attachment to a cyclic low pressure source, an ambient air inlet, and a second inlet for connection to a supply of pressurized gas;

the reservoir having a plurality of internal walls defining a passageway between the ambient air inlet and the outlet port, the passageway having a plurality of turns and defining a flow path for air and gas through the reservoir; and

the second inlet communicating with the passageway downstream of the ambient air inlet;

whereby air is drawn into the passageway and a mixture of gas and air is drawn out of the reservoir through the outlet port when the low pressure source is on, and pressurized gas fills at least part of the passageway when the low pressure source is off, and variation of the flow rate of gas from the pressurized source into the housing varies the ratio of gas to ambient air in the mixture drawn out of the reservoir through the outlet port.

2. The device of claim 1, wherein the passageway has a restricted inlet portion extending from the ambient air inlet along part of the passageway which is configured to control air flow rate into the reservoir, the second inlet communicating with the passageway downstream of the restricted inlet portion.

3. The device of claim 1, wherein the second inlet communicates with the passageway at the outlet port.

4. The device of claim 1, wherein the passageway has at least four turns.

5. The device of claim 1, wherein the passageway is of serpentine shape along at least part of its length.

6. The device of claim 1, wherein the housing has a central axis and a plurality of cylindrical walls of increasing diameter are mounted in the reservoir between the central axis and peripheral wall of the housing to define successive annular portions and a central tubular portion of the passageway, the turns in the passageway including u-turns located alternately adjacent the respective end walls of the housing between successive annular portions and between an innermost annular portion and the central tubular portion.

7. The device of claim 1, wherein the housing has a central axis between the first and second end walls, the outer peripheral portion of the housing has a circular cross-section along at least part of its length, and the passageway includes portions extending radially inwardly and outwardly in the reservoir.

8. The device of claim 7, wherein the outlet port comprises a central port in the second end wall, and the passageway further includes successive annular portions of decreasing diameter and a central conduit which communicates with the outlet port.

9. The device of claim 8, wherein the ambient air inlet communicates with a portion of the passageway adjacent the first end wall.

10. The device of claim 9, wherein the second inlet communicates with the outlet port.

11. The device of claim 1, wherein the gas is oxygen and the device is an oxygen enrichment device.

12. The device of claim 1, wherein the outlet port is a central port in the second end wall of the housing, and the air inlet is located at or adjacent the first end wall of the housing.

13. The device of claim 12, wherein internal walls comprise at least a central tubular wall defining a central conduit communicating with the outlet port and a plurality of cylindrical walls spaced outwardly from the central tubular wall between the central tubular wall and the outer peripheral wall of the housing to define a plurality of annular portions of the passageway between the first and second end walls of the housing.

14. The device of claim 13, wherein the central tubular wall and cylindrical walls have first ends which are spaced from the first end wall of the housing and second ends at the second end wall of the housing, and a transverse wall extends across the first ends of the central tubular wall and cylindrical walls, the central tubular wall and cylindrical walls having openings which alternate between first and second ends of the respective walls for communication between successive passageway portions and the central conduit.

15. The device of claim 14, wherein the second inlet communicates with the lower end of the central conduit.

16. The device of claim 14, wherein the central tubular wall extends upwardly from the lower wall of the housing and at least a first cylindrical wall of larger diameter than the central tubular wall extends from the second end wall towards the first end wall, the first end of each wall engaging the transverse wall, and at least a second cylindrical wall extends from the transverse wall towards the second end wall between the central tubular wall and first cylindrical wall, the second end of the second cylindrical wall engaging the second end wall of the housing.

17. The device of claim 16, wherein the transverse wall has an outer periphery spaced inwardly from the outer peripheral wall of the housing and a third cylindrical wall extends from the outer periphery of the transverse wall to the second end wall of the housing, the outer peripheral wall, third, first and second cylindrical walls, and central tubular wall together forming successive first, second, third and fourth annular portions of the passageway from the air inlet to the central conduit, openings at the second ends of the third and second cylindrical walls providing communication between the first and second annular portions of the passageway and the third and fourth annular portions of the passageway, respectively, and openings at the first ends of the first cylindrical wall and central tubular wall providing communication between the second and third annular portions of the passageway and between the fourth annular portion and central conduit of the passageway, respectively.

18. The penetrator of claim 17, wherein the transverse wall and second and third cylindrical walls are formed integrally as a base baffle member separate from the second end wall of the housing, and a biasing mechanism acts on the transverse wall to bias the baffle member against the second end wall of the housing.

19. The penetrator of claim 14, further comprising a baffle plate between the transverse wall and upper wall of the housing which has a central opening and defines a restricted inlet portion of the passageway, whereby incoming air flows in a path which extends radially inward along the restricted inlet portion, through the central opening in the baffle plate and radially outward between the baffle plate and transverse wall before entering an annular portion of the passageway.

20. The device of claim 17, wherein the first ends of the central tubular wall and first cylindrical wall portion and the second ends of the second and third cylindrical wall portions are castellated to form said openings.

21. The device of claim 1, wherein the outer housing comprises a base including the first end wall of the housing and a rigid outer cover secured to the base, and a base baffle is contained in the housing between the first and second end walls, the base and base baffle having interleaved cylindrical walls forming at least part of said passageway.

22. The device of claim 21, further comprising a biasing mechanism in the housing between the first end wall and base baffle which biases the base baffle into engagement with the second end wall of the housing.

23. The device of claim 22, wherein the base baffle has a transverse wall engaged by the biasing mechanism and at least two concentric, cylindrical walls of first and second different diameters extending from the transverse wall to the second end wall of the housing.

24. The device of claim 23, wherein the base has at least two concentric, cylindrical walls of third and fourth diameters extending from the second end wall to the transverse wall, the third diameter being less than the first diameter and the fourth diameter being between the first and second diameters, whereby the cylindrical walls are interleaved to form annular portions of the passageway, and the smallest diameter wall of the base forms a central outlet conduit which communicates with the outlet port.

25. The device of claim 22, further comprising a transverse baffle plate between the base baffle and upper wall of the housing, the biasing mechanism acting between the baffle plate and base baffle.

26. The device of claim 25, wherein the air inlet comprises a plurality of openings in the outer cover between the baffle plate and first end wall of the housing, a gap defined between the baffle plate and upper wall defining a restricted inlet portion of the passageway, and the baffle plate has a central opening providing communication between the restricted inlet portion and remainder of the passageway through the reservoir.

27. The device of claim 1, further comprising a removable filter at the outlet port which is configured to filter particulates from the gas mixture drawn out through the outlet port.

28. The device of claim 1, further comprising a filter at the ambient air inlet which filters ambient air drawn into the reservoir through the air inlet.

29. An enrichment device for mixing ambient air with a gas, comprising:

an outer housing of rigid material defining a reservoir, the outer housing having first and second end walls and a peripheral wall, the housing having an outlet port for attachment to a cyclic low pressure source, an ambient air inlet located at or adjacent the first end wall and spaced from the outlet port, and a second inlet for connection to a supply of pressurized gas;

the reservoir having a passageway defining a path for gas flow between the ambient air inlet and the outlet port; and

the second inlet communicating with the passageway downstream of the ambient air inlet;

the housing containing no parts which move during operation of the device;

whereby air is drawn into the passageway and a mixture of gas and air is drawn out of the reservoir through the outlet port when the low pressure source is on and pressurized gas fills at least part of the passageway when the low pressure source is off, and variation of the flow rate of gas from the pressurized source into the housing varies the ratio of gas to ambient air in the mixture drawn out of the reservoir through the outlet port.

30. The device of claim 29, further comprising internal walls in the reservoir forming the passageway between the ambient air inlet and the outlet port.

31. The device of claim 30, wherein the internal walls define a tortuous path from the air inlet to the outlet port, the path having a plurality of bends.

32. The device as claimed in claim 31, wherein the path has at least three bends.

33. The device as claimed in claim 32, wherein the path has six bends.

34. The device of claim 31, wherein the path includes first portions extending parallel to the end walls and second portions extending in directions transverse to the first portions along at least part of the length of the reservoir and back and forth between the first and second end walls.

35. The device of claim 29, wherein the passageway includes a restricted inlet portion of reduced dimensions extending from the air inlet, the restricted inlet portion controlling the flow rate of incoming ambient air.

36. The device of claim 29, wherein the outlet port is located in the second end wall.

37. The device of claim 36, wherein the second inlet communicates with the passageway adjacent the outlet port.

38. A ventilator system, comprising:

a ventilator having a gas inlet, an outlet for connection to a patient breathing gas delivery tube, and a cyclic low pressure pump which is actuated when a patient takes a breath;

an oxygen enrichment device having a reservoir, an outlet port connected to the ventilator gas inlet, at least one ambient air inlet, and an oxygen inlet, a plurality of internal walls in the reservoir defining a tortuous, winding passageway from the ambient air inlet to the outlet port which has a plurality of bends, and the oxygen inlet communicating with the passageway and outlet port; and

a pressurized oxygen supply connected to the oxygen inlet of the enrichment device, the oxygen supply having an adjustable flow rate;

whereby adjustment of the flow rate of oxygen to the oxygen enrichment device varies the ratio of oxygen and ambient air in the gas mixture supplied from the enrichment device to the ventilator when the pump is actuated.

39. The system of claim 38, wherein the passageway in the oxygen enrichment device has a restricted inlet portion extending from the ambient air inlet along part of the passageway which is configured to control air flow rate into the reservoir, the second inlet communicating with the passageway downstream of the restricted inlet portion.

40. The system of claim 39, wherein the second inlet communicates with the passageway at the outlet port.

41. The system of claim 38, wherein the passageway has at least four bends.

42. The system of claim 38, wherein the passageway is of generally serpentine shape along at least part of its length.

43. The device of claim 38, wherein the oxygen enrichment device comprises a rigid outer housing having a first end wall, a second end wall, and an outer peripheral wall, and plurality of cylindrical walls of different diameters in the reservoir between the first and second end walls forming annular portions and a central conduit of said passageway.

44. The device of claim 43, wherein the second end wall has a central opening which communicates with the outlet port.

45. The device of claim 44, wherein the ambient air inlet is located at or adjacent the first end wall of the housing and at least a first transverse wall spaced from the first end wall forms a restricted air inlet portion of the passageway, the transverse wall having a central opening.

46. The device of claim 45, further comprising a second transverse wall spaced from said first transverse wall, the internal cylindrical walls extending from said second transverse wall to the first end wall of the housing.

47. The device of claim 46, wherein at least two concentric, inner and outer cylindrical walls extend between the second end wall and second transverse wall, the inner cylindrical wall defining the central conduit and the outer cylindrical wall defining annular portions of the passageway.

48. The device of claim 43, wherein the air inlet comprises a plurality of openings in the outer housing.

49. A method of mixing ambient air with gas from a pressurized gas source for supply to a ventilator gas inlet port, comprising:

periodically actuating a cyclic low pressure source connected to an outlet port at one end of a rigid housing to draw ambient air into the housing through an air inlet port at or adjacent an opposite end of the housing and along at least part of a passageway in the housing between a first end at the air inlet and a second end at the outlet port;

supplying pressurized gas to the second end of the passageway;

whereby ambient air travels along the passageway from the first end when the low pressure source is actuated and pressurized gas travels along the passageway from the second end when the low pressure source is off, and a mixture of pressurized gas and air is drawn out of the outlet port when the low pressure source is actuated, the ratio of pressurized gas to air depending on the amount of pressurized gas in the passageway when the low pressure source is switched from off to on; and

adjusting the flow rate of pressurized gas into the second end of the passageway to vary the ratio of gas to ambient air in the mixture drawn out of the outlet port.