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Methods of Designing and Manufacturing Customized Dental Prosthesis for Periodontal or Osseointegration and Related Systems

  • US 20120065756A1
  • Filed: 09/28/2011
  • Published: 03/15/2012
  • Est. Priority Date: 10/16/2006
  • Status: Active Grant
First Claim
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1. A method of manufacturing a dental implant to replace a non-functional natural tooth positioned in a jawbone of a specific pre-identified patient, the method comprising the steps of:

  • receiving data describing a dental anatomy associated with a non-functional natural tooth positioned in a jawbone of a specific pre-identified patient to include a three-dimensional outer surface shape of at least portions of a root of the non-functional natural tooth and data describing a three-dimensional outer surface shape of least portions of a crown of the non-functional natural tooth and surrounding gum tissue prior to removal of the non-functional natural tooth from the jawbone of the specific pre-identified patient, to define received data;

    forming at least one three-dimensional virtual model of at least portions of the non-functional natural tooth positioned in the jawbone of the specific pre-identified patient responsive to at least portions of the received data, the at least one three-dimensional virtual model of the non-functional natural tooth including a modeled virtual root portion and a modeled virtual crown portion; and

    designing a dental implant based upon the at least one virtual model of at least portions of the non-functional natural tooth, the step of designing the dental implant including the steps of;

    forming a virtual dental implant body modeling a dental implant body, the virtual dental implant body having a virtual prosthesis interface modeling a prosthesis interface of the dental implant body to receive an occlusally-facing dental prosthesis component, the step of forming a virtual dental implant body including forming the virtual prosthesis interface to have a three-dimensionally contoured implant body surface shape at least partially correlated to a surface shape of an occlusally-facing surface of the modeled virtual crown portion, andforming a virtual occlusally-facing dental prosthesis component modeling an occlusally-facing dental prosthesis component, the step of forming a virtual occlusally-facing dental prosthesis component including forming a complementing virtual dental implant body-receiving surface to define a complementing virtual interface surface modeling a complementing interface surface to receive occlusally-facing portions of the dental implant body, the prosthesis interface and the complementing interface surface to create a form locking fit therebetween.

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