System and Method of Federated Workflow Data Storage

• US 20120095925A1
• Filed: 10/15/2010
• Published: 04/19/2012
• Est. Priority Date: 10/15/2010
• Status: Abandoned Application

• Current Assignee: Invensys Systems Incorporated (Invensys PLC)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Agarwal, Arvind, Shah, Sanjay M., Troy, Thomas A.
• Application Number:
  US12/905,860
• Publication Number:
  US 20120095925A1
• Time in Patent Office: Days
• US Class Current: 705/301
• CPC Class Codes: G05B 19/41835 characterised by programme execution
• CPC Class Codes: G05B 2219/31395 Process management, specification, process and production data, middle level
• CPC Class Codes: G05B 2219/31396 Business management, production, document, asset, regulatory management, high level
• CPC Class Codes: G06Q 10/10 Office automation; Time management
• CPC Class Codes: G06Q 10/103 Workflow collaboration or project management
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A system is provided comprising a first and second computer system, a first and second memory, and a first and second application. The first application executes a first workflow that receives a first input from an HMI in a first plant, in response generates a first event that assigns a first task associated to a role performed at the first plant, receives a second input associated with the first task, in response to the second input generates a second event, and transmits the second event. The second application executes a second workflow that receives the second event and assigns a second task associated to a role performed at the office separate from the first plant, receives a third input associated with the second task, and in response to the third input transmits information to the HMI that changes the process mediated by the HMI in the first plant.

Claims

1. A system, comprising:

a first computer system located at a first plant;

a first memory;

a first application stored in the first memory that, when executed by the first computer system,

automatically executes a first workflow that receives a first input from a human machine interface (HMI) in a first plant, in response to the first input generates a first event that assigns a first task associated to a first functional role performed at the first plant, receives a second input associated with the first task, in response to the second input generates a second event, and transmits the second event;

a second computer system located at an office separate from the first plant;

a second memory; and

a second application stored in the second memory that, when executed by the second computer system,

automatically executes a second workflow that receives the second event and assigns a second task associated to a second functional role performed at the office separate from the first plant, receives a third input associated with the second task, and in response to the third input transmits information to the human machine interface that changes the process mediated by the human machine interface in the first plant,

wherein the tasks associated with the first workflow are identified as those that take place at the first plant.

2. The system of claim 1, further comprising a first business process management (BPM) application stored in a memory that, when executed by a computer system located in the plant, accesses a first business process management data store located in the plant and presents first contextual information accessed from the first business process management data store on a display associated with the first functional role.

3. The system of claim 2, further comprising a second business process management application stored in a memory that, when executed by a computer system located at an office separate from the first plant, accesses a second business process management data store located at an office separate from the first plant and presents second contextual information accessed from the second business process management data store on a display associated with the second functional role.

4. The system of claim 3, wherein the first contextual information is not stored in the second business process management data store.

5. The system of claim 3, wherein some information stored in the first business process management data store is copied to the second business process management data store periodically.

6. A method of managing a workflow, comprising:

identifying a first plurality of tasks that comprise a first workflow;

identifying a second plurality of tasks from among the first plurality of tasks, wherein the second plurality of tasks are performed in a plant;

identifying a third plurality of tasks comprising the tasks belonging to the first plurality of tasks that are not comprised in the second plurality of tasks;

defining a second workflow comprised of the second plurality of tasks;

defining a third workflow comprised of the third plurality of tasks; and

performing the second plurality of tasks in the plant.

7. The method of claim 6, wherein the completion of the second workflow is the completion of a product.

8. The method of claim 6, wherein the third workflow comprises one of an accounting task, a monitoring task, a metrics collection task, and a data storage task.

9. The method of claim 6, further comprising executing the third workflow at one or more locations remote from the plant.

10. The method of claim 9, wherein the second plurality of tasks are performed when a communication link outage occurs between the plant and the one or more locations remote from the plant.

11. The method of claim 10, in response to determining that the communication link is experiencing an outage, accumulating one of events generated by the second workflow and data associated with the second plurality of tasks.

12. The method of claim 11, in response to determining that the communication link is restored, transmitting the accumulation of one of events generated by the second workflow and data associated with the second plurality of tasks to the one or more locations remote from the plant.

13. The method of claim 6, wherein the first workflow, the second workflow, and the third workflow are supported by a business process management application executing on at least one computer system.

14. A method of managing workflows, comprising:

partitioning a business process management system into a plurality of local business process management data stores and a centralized business process management data store;

storing a first plurality of data items in a first local business process management data store, wherein the first plurality of data items are associated with a first plant;

storing a second plurality of data items in a second local business process management data store, wherein the second plurality of data items are associated with a second plant;

storing a third plurality of data items in the centralized business process management data store, wherein the third plurality of data items comprises at least some data items associated with the first plant and data items associated with the second plant; and

executing a workflow wherein a first task in the workflow comprises performing a first task in the first plant, wherein the first task comprises accessing at least one data item in the first local business process management data store and a second task in the workflow comprises performing a second task, wherein performing the second task comprises accessing at least one data item in the centralized business process management data store.

15. The method of claim 14, wherein the third plurality of data items comprises one of accounting data, monitoring data, and metrics data associated with the first plant.

16. The method of claim 15, wherein performing the second task comprises reading the third plurality of items from the first local business process management data store and writing them to the centralized business process management data store.

17. The method of claim 14, wherein the first plurality of data items comprises a first specification associated with performing the first task and the second plurality of data items comprises a second specification associated with performing the second task.

18. The method of claim 14, further comprising:

defining a safety limit, wherein the safety limit is part of a workflow specification; and

writing a revised workflow specification comprising the safety limit to the centralized business process management data store.

20. The method of claim 14, wherein the workflow is managed by a business process management application that provides contextualized data associated with the workflow to a plurality of interfaces.

19. The method of 18, further comprising writing the revised workflow specification from the centralized business process management data store to at least one of the local business process management data stores.