HEAT DISSIPATION DEVICE AND LED LAMP USING THE SAME

• US 20120098401A1
• Filed: 11/10/2010
• Published: 04/26/2012
• Est. Priority Date: 10/22/2010
• Status: Active Grant

• Current Assignee: Foxconn Technology Co., Ltd., Fuzhun Precision Industry Company Limited (Foxconn Technology Co., Ltd.)
• Original Assignee: Foxconn Technology Co., Ltd., Fuzhun Precision Industry Company Limited (Foxconn Technology Co., Ltd.)
• Inventors: YU, GUANG, XIANG, QIAN
• Granted Patent: US 8,330,337 B2
• Time in Patent Office: Days
• US Class Current: 313/46
• CPC Class Codes: F21V 29/508 of electrical circuits
• CPC Class Codes: F21V 29/51 using condensation or evaporation of a fluid, e.g. heat pipes
• CPC Class Codes: F21V 29/67 characterised by the arrangement of fans
• CPC Class Codes: F21V 29/673 the fans being used for intake
• CPC Class Codes: F21V 29/767 the planes containing the fins or blades having directions perpendicular to the light emitting axis
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2113/00 Combination of light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: F28D 15/0275 Arrangements for coupling heat-pipes together or with other structures, e.g. with base blocks; Heat pipe cores

Abstract

An LED lamp includes a light source including LEDs and a heat dissipation device. The heat dissipation device includes a heat absorption board contacting the light source to absorb heat generated by the LEDs, a fin assembly located over the heat absorption board, two heat pipes thermally connecting the heat absorption board and the fin assembly, a fan and a fan holder fixing the fan on the fin assembly. The fan holder includes a supporting board supporting the fan and supporting posts connecting an outer edge of the heat dissipation board and an outer edge of the supporting board. The supporting posts are embedded in the fin assembly.

Claims

1. A heat dissipation device comprising:

a heat absorption board adapted for contacting a light source to absorb heat therefrom;

a fin assembly located over the heat absorption board;

two heat pipes thermally connecting the heat absorption board and the fin assembly;

a fan; and

a fan holder fixing the fan on the fin assembly, the fan holder comprising a supporting board supporting the fan and a plurality of supporting posts connecting an outer edge of the heat dissipation board and an outer edge of the supporting board, the supporting posts being embedded in the fin assembly.

2. The heat dissipation device of claim 1, wherein outer side surfaces of the supporting posts exposed out of the fin assembly are coplanar with lateral surfaces of the fin assembly.

3. The heat dissipation device of claim 1, wherein each of the heat pipes comprises an evaporator section and two condenser sections extending from two opposite ends of the evaporator section, the evaporator sections of the heat pipes contacting the heat absorption board, the condenser sections extending through the fin assembly.

4. The heat dissipation device of claim 3 further comprising a heat sink located between the heat absorption board and the fin assembly, wherein the heat sink comprises a pair of first heat dissipating branches and a pair of second heat dissipating branches, the first heat dissipating branches and the second heat dissipating branches being alternate with each other, the first heat dissipating branches contacting the evaporator sections of the heat pipes, the second heat dissipating branches being located between the heat pipes.

7. The heat dissipation device of claim 1 further comprising a fan guard positioned over the fan and a driving module mounted on the fan guard, wherein the fan guard defines a plurality of meshes therein, the driving module corresponding to a hub of the fan.

8. The heat dissipation device of claim 7 further comprising a plurality of threaded poles, wherein the threaded poles connect the outer edge of the supporting board and an outer edge of the fan guard to support the fan guard, the fan being surrounded by the threaded poles.

6. The heat dissipation device of claim 5, wherein the first heat dissipating branches and the second heat dissipating branches extend outwardly to an outer circumferential surface of the heat absorption board, thereby increasing a contact area between the heat sink and the heat absorption board.

9. An LED lamp comprising:

a light source comprising a plurality of LEDs; and

a heat dissipation device comprising a heat absorption board contacting the light source for absorbing heat generated by the LEDs, a fin assembly located over the heat absorption board, two heat pipes thermally connecting the heat absorption board and the fin assembly, a fan and a fan holder fixing the fan on the fin assembly;

wherein the fan holder comprises a supporting board supporting the fan and a plurality of supporting posts connecting an outer edge of the heat dissipation board and an outer edge of the supporting board, the supporting posts being embedded in the fin assembly.

10. The LED lamp of claim 9, wherein outer side surfaces of the supporting posts exposed out of the fin assembly are coplanar with lateral surfaces of the fin assembly.

11. The LED lamp of claim 9, wherein each of the heat pipes comprises an evaporator section and two condenser sections extending from two opposite ends of the evaporator section thereof, the evaporator sections of the heat pipes contacting the heat absorption board, the condenser sections extending through the fin assembly.

12. The LED lamp of claim 11 further comprising a heat sink located between the heat absorption board and the fin assembly, wherein the heat sink comprises a pair of first heat dissipating branches and a pair of second heat dissipating branches, the first heat dissipating branches and the second heat dissipating branches being alternate with each other, the first heat dissipating branches contacting the evaporator sections of the heat pipes, the second heat dissipating branches being located between the heat pipes.

13. The LED lamp of claim 12, wherein the first heat dissipating branches and the second heat dissipating branches extend outwardly to align with an outer circumferential surface of the heat absorption board, thereby increasing a contact area between the heat sink and the heat absorption board.

14. The LED lamp of claim 9 further comprising a fan guard positioned over the fan via a plurality of threaded poles, wherein the threaded poles connect the outer edge of the supporting board and an outer edge of the fan guard to support the fan guard.

15. The LED lamp of claim 9, wherein the fin assembly comprises a plurality of fins, each of the fins defining a plurality of cutouts evenly arranged in an outer edge thereof to receive the supporting posts.

16. An LED lamp comprising:

a plurality of light sources each comprising a plurality of LEDs; and

a plurality of heat dissipation devices each comprising a heat absorption board contacting the light source to absorb heat generated by the LEDs, a fin assembly located over the heat absorption board, two heat pipes thermally connecting the heat absorption board and the fin assembly, a fan and a fan holder fixing the fan on the fin assembly;

wherein the fan holder of each of the heat dissipation device comprises a supporting board supporting the fan and a plurality of supporting posts connecting an outer edge of the heat dissipation board and an outer edge of the supporting board, the supporting posts being embedded in the fin assembly, two adjacent heat dissipation devices being in tight contact with each other in such a manner that outer side surfaces of the fin assemblies of the adjacent heat dissipation devices are in tight contact with each other.

17. The LED lamp of claim 16, wherein outer side surfaces of the supporting posts exposed out of the fin assembly are coplanar with lateral surfaces of the fin assembly.