Converter and an Electronic Equipment Provided with such a Converter

• US 20120099346A1
• Filed: 11/18/2010
• Published: 04/26/2012
• Est. Priority Date: 10/22/2010
• Status: Abandoned Application

• Current Assignee: Seps Technologies AB
• Original Assignee: Seps Technologies AB
• Inventors: Bertilsson, Kent
• Application Number:
  US12/949,166
• Publication Number:
  US 20120099346A1
• Time in Patent Office: Days
• US Class Current: 363/21.09
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop

Abstract

A converter for converting AC to DC or DC to DC comprises a first transformer (10) having a secondary winding connected to a DC-load side of the converter, semiconductor switches connected to a primary winding of the transformer, a drive circuit configured to control the semiconductor switches to switch so as to deliver a voltage to the primary winding with a frequency exceeding 1 MHz and electronic components. The drive circuit comprises a second transformer (12) for voltage level shifting of said semiconductor switches with respect to a logic drive circuit unit of said drive circuit. The transformers are arranged inside or at the surface of a first printed circuit board (30), and the electronic components of the converter including said semiconductor switches are arranged inside or at the surface of a second printed circuit board (31). The two circuit boards are separated by a shielding ferrite layer (32) sandwiched therebetween.

Claims

1. A converter for converting AC to DC or DC to DC comprising

a first transformer (10, 10′

, 10″

) having a secondary winding (11) connected to a DC-load side (17) of the converter,

semiconductor switches (4, 5) connected to a primary winding (9) of said transformer,

a drive circuit (8) configured to control said semiconductor switches to switch so as to deliver a voltage to said primary winding with a frequency exceeding 1 MHz, and

electronic components (3, P), such as diodes, resistors, capacitors and integrated circuits, said drive circuit comprising a second transformer (12, 12a, 12b) for voltage level shifting of said semiconductor switches with respect to a logic drive circuit unit (13, 13′

, 13″

) of said drive circuit, wherein

the primary winding (9) and the secondary winding (11) of the first transformer (10, 10′

, 10″

) are each in the form of at least one layer (40-42) of turns inside or at the surface of a first printed circuit board (30), in which each of said at least two layers has at least one elongated winding element substantially following an elongated winding element (43-45) of the other layer while being in an overlapping relationship therewith as seen perpendicularly to said printed circuit board over substantially the entire extension of said winding elements, that also said second transformer (12, 12a, 12b) is arranged inside or at the surface of said first printed circuit board, that the converter also comprises a second printed circuit board (31) and a ferrite (32) layer sandwiched between and separating said second printed circuit board from said first printed circuit board, and that the electronic components (3, P) of the converter including said semiconductor switches (4, 5) are arranged inside or at the surface of said second printed circuit board (31).

2. A converter according to claim 1, wherein at least one (42) of said layers of said first transformer (10, 10′

, 10″

) comprises a segment (46, 47) of a plurality of said elongated winding elements (44, 44′

, 44″

, 44′

″

)connected in parallel with each other and configured to extend so that each said elongated winding element is in said overlapping relationship with an elongated winding element (43, 45) in the other layer (40, 41).

3. A converter according to claim 2, wherein said segment (46) comprises two said elongated winding elements (44, 44′

) connected in parallel and still substantially following an elongated winding element (43, 45) of the other layer (40, 41).

4. A converter according to claim 1, wherein said second printed circuit board (31) has said electronic components (33, 34) of the converter arranged on both large sides thereof.

5. A converter according to claim 1, wherein said first (30) and second (31) printed circuit board has each a thickness of 0.3-3 mm or 1-2 mm.

6. A converter according to claim 1, wherein the total thickness of a stack formed by said first (30) and second (31) printed circuit board and the ferrite layer (32) sandwiched therebetween is less than 10 mm, 3-8 mm or 3-5 mm.

7. A converter according to claim 1, wherein the cross-sectional area of a stack formed by said first (30) and said second (31) printed circuit board and said ferrite layer (32) sandwiched therebetween is 5-40 mm², 5-30 mm² or 5-20 mm².

8. A converter according to claim 1, wherein said drive circuit (8) is configured to control said semiconductor switches (4, 5) to switch to deliver a voltage to said primary winding (9) of said first transformer (10, 10′

, 10″

) with a frequency ≧

2 MHz or 2 MHz-5 MHz.

9. A converter according to claim 1, wherein said first transformer (10, 10′

, 10″

) is configured to transfer powers of 1 W-100 W, >

50 W, >

100 W or 150 W-3000 W.

10. A converter according to claim 1, wherein it is configured to receive a voltage on an input thereof exceeding 100 V or being 150 V-400 V.

11. A converter according to claim 1, wherein said semiconductor switches (4, 5) connected to the primary winding (9) of said first transformer (10) comprises a series connection of at least two semiconductor switches with a first end of said series connection connected to high voltage potential (6) and the other, second end of the series connection connected to ground (7), and that a so-called high side semiconductor switch (4) at said first end is connected to said logic drive circuit unit (13) through said second transformer (12).

12. A converter according to claim 1, wherein it comprises an inductance (20) connected to said DC-load side, and that said inductance is arranged inside or at the surface of said first printed circuit board (30).

13. A converter according to claim 1, wherein said semiconductor switches (4, 5) are semiconductor devices of turn-off type, such as MOSFETs.

14. An electronic equipment connectable to an electricity supply network and including a converter according to claim 1 for converting the network voltage to a voltage to be supplied to a said DC-load of the electronic equipment.

15. An electronic equipment according to claim 14, wherein it is an equipment for displaying pictures, such as a video recorder or a DVD player.

16. An equipment according to claim 14, wherein it is a portable equipment, such as a laptop.

17. A converter according to claim 3, wherein said second printed circuit board (31) has said electronic components (33, 34) of the converter arranged on both large sides thereof.

18. A converter according to claim 2, wherein said second printed circuit board (31) has said electronic components (33, 34) of the converter arranged on both large sides thereof.

19. A converter according to claim 18, wherein said first (30) and second (31) printed circuit board has each a thickness of 0.3-3 mm or 1-2 mm.

20. A converter according to claim 17, wherein said first (30) and second (31) printed circuit board has each a thickness of 0.3-3 mm or 1-2 mm.