COAXIAL CABLE CENTER CONDUCTOR HAVING MULTIPLE PRECOAT LAYERS

• US 20120103658A1
• Filed: 01/06/2012
• Published: 05/03/2012
• Est. Priority Date: 10/22/2010
• Status: Abandoned Application

• Current Assignee: PPC Broadband Incorporated (Belden Inc.)
• Original Assignee: John Mezzalingua Associates Incorporated
• Inventors: AMATO, ALAN JOHN
• Application Number:
  US13/345,017
• Publication Number:
  US 20120103658A1
• Time in Patent Office: Days
• US Class Current: 174/120.SR
• CPC Class Codes: H01B 3/441 from alkenes
• CPC Class Codes: H01B 3/443 from vinylhalogenides or other halogenoethylenic compounds
• CPC Class Codes: H01B 3/445 from vinylfluorides or other fluoroethylenic compounds
• CPC Class Codes: H01B 7/2825 using a water impermeable sheath

Abstract

Disclosed herein is a coaxial cable that includes a center conductor and a first precoat layer surrounding and adjacent to the center conductor. The first precoat layer is configured to prevent moisture located circumferentially outward to the first precoat layer from contacting the center conductor. The coaxial cable includes a second precoat layer surrounding and adjacent to the first precoat layer. The second precoat layer is configured to prevent moisture located circumferentially outwardly to the second precoat layer from contacting the first precoat layer. The coaxial cable further includes a dielectric surrounding and adjacent to the second precoat layer.

Claims

1. A coaxial cable comprising:

a center conductor;

a first precoat layer surrounding and adjacent to the center conductor, the first precoat layer configured to prevent moisture located circumferentially outward to the first precoat layer from contacting the center conductor;

a second precoat layer surrounding and adjacent to the first precoat layer, the second precoat layer configured to prevent moisture located circumferentially outwardly to the second precoat layer from contacting the first precoat layer; and

a dielectric surrounding and adjacent to the second precoat layer.

2. The coaxial cable of claim 1, further comprising:

a tape surrounding the dielectric;

a braid surrounding the tape; and

a jacket surrounding the braid.

3. The coaxial cable of claim 1, wherein the first precoat layer is configured to bond to the center conductor and the second precoat layer is configured to bond with the dielectric.

4. The coaxial cable of claim 1, wherein an axial shear adhesion strength of a bond interface between the center conductor and the first precoat layer is less than an axial shear adhesive strength of a bond interface between the second precoat layer and the dielectric.

5. The coaxial cable of claim 1, wherein the first precoat layer and the second precoat layer are each made from at least one base material selected from the group consisting of polyvinylchloride (PVC), polypropylene, polyester, fluorinated ethylene propylene (FEP), polyvinylfluoride (PVF), ethylene-chlorotrifluoroethylene (ECTFE), polyvinylidene fluoride (PVDF), foamed polyethylene (PE) or foamed polyolefin, solid polyethylene (PE), and solid polyolefin, and wherein the second precoat layer is made from a different base material than the first base material.

6. The coaxial cable of claim 1, wherein at least one of the first and second precoat layers include a bonding additive.

7. The coaxial cable of claim 6, wherein the bonding additive is ethylene acrylic acid.

8. The coaxial cable of claim 6, wherein at least one of the first and second precoat layers include an anti-tarnish agent.

9. The coaxial cable of claim 8, wherein at least one of the first and second precoat layers includes about 96 percent of a base material, and about 2 percent of a bonding additive, and about 2 percent of an anti-tarnish agent.

10. The coaxial cable of claim 1, wherein the coaxial cable is selected from the group consisting of a standard-shield coaxial cable, a tri-shield coaxial cable, quad-shield coaxial cable, and messengered coaxial cable.

11. A coaxial cable comprising:

a center conductor;

a plurality of precoat layers surrounding and adjacent to the center conductor, the plurality of precoat layers each comprising different materials selected from the group consisting of polyvinylchloride (PVC), polypropylene, polyester, fluorinated ethylene propylene (FEP), polyvinylfluoride (PVF), ethylene-chlorotrifluoroethylene (ECTFE), polyvinylidene fluoride (PVDF), foamed polyethylene (PE) or foamed polyolefin, solid polyethylene (PE), and solid polyolefin; and

a dielectric surrounding and adjacent to an outermost precoat layer of the plurality of precoat layers.

12. The coaxial cable of claim 11, further comprising:

a tape surrounding the dielectric;

a braid surrounding the tape; and

a jacket surrounding the braid.

13. The coaxial cable of claim 11, wherein a first precoat layer of the precoat layers of the plurality of precoat layers is configured to bond to the center conductor and wherein a second precoat layer of the plurality of precoat layers is configured to bond with the dielectric.

14. The coaxial cable of claim 11, wherein an axial shear adhesion strength of a bond interface between the center conductor and the first precoat layer is less than an axial shear adhesive strength of a bond interface between the second precoat layer and the dielectric.

15. The coaxial cable of claim 11, wherein the plurality of precoat layers are configured to prevent moisture located circumferentially outward to plurality of precoat layers from contacting the center conductor.

16. The coaxial cable of claim 11, wherein at least one precoat layer of the plurality of precoat layer includes a bonding additive.

17. The coaxial cable of claim 16, wherein the bonding additive is ethylene acrylic acid.

18. The coaxial cable of claim 16, wherein at least one precoat layer of the plurality of precoat layers includes an anti-tarnish agent.

19. The coaxial cable of claim 18, wherein at least one precoat layer of the plurality of precoat layers includes about 96 percent of a base material, and about 2 percent of a bonding additive, and about 2 percent of an anti-tarnish agent.

20. A coaxial cable comprising:

a center conductor;

a first precoat layer surrounding and adjacent to the center conductor;

a second precoat layer surrounding the first precoat layer; and

a dielectric surrounding and adjacent to the second precoat layer;

wherein the first precoat layer is configured to bond to the center conductor and the second precoat layer is configured to bond to the dielectric, and wherein the second precoat layer forms a stronger bond with the dielectric than the first precoat layer forms with the center conductor.