ELECTRIC MACHINE SYSTEM INCLUDING AN ALTERNATING ELECTRIC CURRENT (AC) ELECTRIC MACHINE HAVING A SWITCH MODULE

• US 20120112680A1
• Filed: 11/04/2010
• Published: 05/10/2012
• Est. Priority Date: 11/04/2010
• Status: Abandoned Application

• Current Assignee: Remy Technologies LLC (BorgWarner Incorporated)
• Original Assignee: Remy Technologies LLC (BorgWarner Incorporated)
• Inventors: Chamberlin, Bradley D., Creviston, Alex
• Application Number:
  US12/939,325
• Publication Number:
  US 20120112680A1
• Time in Patent Office: Days
• US Class Current: 318/503
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence

Abstract

An electric machine system includes an alternating current (AC) electric machine. The AC electric machine includes a machine housing having a machine portion and a switch portion. A stator is fixedly mounted in the machine portion of the machine housing and a rotor is rotatably mounted relative to the stator. A switch assembly is arranged within the switch portion of the machine housing and electrically connected to the stator. The switch assembly includes at least one switch module having at least one switch member. The at least one switch module is configured and disposed to be detachably mounted in the switch portion of the machine housing. A direct current (DC) power source is electrically connected to the stator through the switch assembly. A controller is operatively connected to the switch assembly.

Claims

1. An electric machine system comprising:

an alternating current (AC) electric machine including a machine housing having a machine portion and a switch portion, a stator fixedly mounted in the machine portion of the machine housing, a rotor rotatably mounted relative to the stator, and a switch assembly arranged within the switch portion of the machine housing and electrically connected to the stator, the switch assembly including at least one switch module having at least one switch member, the at least one switch module being configured and disposed to be detachably mounted in the switch portion of the machine housing;

a direct current (DC) power source electrically connected to the stator through the switch assembly; and

a controller operatively connected to the switch assembly, the controller being configured and disposed to operate the switch assembly to convert direct current from the DC power source to an alternating current to operate the AC electric machine.

2. The electric machine system according to claim 1, wherein the at least one switch module comprises a plurality of switch modules electrically connecting the DC power source and the stator.

3. The electric machine system according to claim 2, wherein the plurality of switch modules includes a first switch module that establishes a first electrical phase, a second switch module that establishes a second electrical phase, and a third switch module that establishes a third electrical phase, the AC electric machine being operated on the first, second, and third electrical phases.

4. The electric machine system according to claim 1, wherein the switch module includes a plurality of switch members that electrically connect the DC power source with the stator.

5. The electric machine system according to claim 4, wherein the plurality of switch members includes a first switch member that establishes a first electrical phase, a second switch member that establishes a second electrical phase, and a third switch member that establishes a third electrical phase, the AC electric machine being operated on the first, second, and third electrical phases.

6. The electric machine system according to claim 4, wherein the switch module establishes a particular electrical connection between the DC power source and the stator.

7. The electric machine system of claim 6, wherein the particular electrical connection comprises one of a series connection and a parallel connection.

8. The electric machine system of claim 1, further comprising:

a cooling system fluidly connected to the machine housing, the cooling system directing a coolant in thermally conductive proximity to the at least one switch module and at least one of the stator and the rotor.

9. An alternating current (AC) electric machine comprising:

a machine housing having a machine portion and a switch portion;

a stator fixedly mounted in the machine portion of the machine housing;

a rotor rotatably mounted relative to the stator; and

a switch assembly arranged within the switch portion of the machine housing and electrically connected to the stator, the switch assembly including at least one switch module having at least one switch member, the at least one switch module being configured and disposed to be detachably mounted in the switch portion of the machine housing.

10. The AC electric machine according to claim 9, wherein the at least one switch module comprises a plurality of switch modules configured and disposed to electrically connect a DC power source and the stator.

11. The AC electric machine according to claim 10, wherein the plurality of switch modules includes a first switch module that establishes a first electrical phase, a second switch module that establishes a second electrical phase, and a third switch module that establishes a third electrical phase, the AC electric machine being operated on the first, second, and third electrical phases.

12. The AC electric machine according to claim 9, wherein the switch module includes a plurality of switch members that are configured and disposed to electrically connect a DC power source with the stator.

13. The AC electric machine according to claim 12, wherein the plurality of switch members includes a first switch member that establishes a first electrical phase, a second switch member that establishes a second electrical phase, and a third switch member that establishes a third electrical phase, the AC electric machine being operated on the first, second, and third electrical phases.

14. The AC electric machine according to claim 13, wherein the switch module is configured and disposed to establishes a particular electrical connection a DC power source and the stator.

15. The AC electric machine according to claim 14, wherein the particular electrical connection comprises one of a series connection and a parallel connection.

16. The AC electric machine according to claim 9, further comprising:

a cooling system fluidly connected to the machine housing, the cooling system directing a coolant in thermally conductive proximity to the at least one switch module and at least one of the stator and the rotor.