DC FEEDER PROTECTION SYSTEM

• US 20120113554A1
• Filed: 11/09/2010
• Published: 05/10/2012
• Est. Priority Date: 11/09/2010
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: PAOLETTI, GABRIEL J., Luebke, Charles J., HULSE, ROBERT E.
• Granted Patent: US 8,508,896 B2
• Time in Patent Office: Days
• US Class Current: 361/63
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/05 with means for increasing reliability, e.g. redundancy arrangements for logic circuits H03K19/003
• CPC Class Codes: H02H 3/18 responsive to reversal of direct current
• CPC Class Codes: H02H 3/28 involving comparison of the voltage or current values at two spaced portions of a single system, e.g. at opposite ends of one line, at input and output of apparatus for transformers H02H7/045
• CPC Class Codes: H02H 3/32 involving comparison of the voltage or current values at corresponding points in different conductors of a single system, e.g. of currents in go and return conductors
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

A direct current feeder protection system includes six conductors, four current sensors sensing four currents flowing in four of the conductors, four circuit interrupters interrupting currents flowing in the four conductors, and a processor cooperating with the current sensors to input four sensed currents, and to output a number of commands to the circuit interrupters. The processor includes a routine detecting a number of: a directional current fault of the sensed currents, a differential current fault of the sensed first and third currents or the sensed second and fourth currents, and a residual current fault of the sensed first and second currents or the sensed third and fourth currents, and to responsively output the commands. The first, fifth and third conductors are electrically connected in series with two of the circuit interrupters, and the second, sixth and fourth conductors are electrically connected in series with the other circuit interrupters.

Claims

1. A direct current feeder protection system comprising:

a first conductor;

a second conductor;

a third conductor;

a fourth conductor;

a fifth conductor;

a sixth conductor;

a first current sensor structured to sense first current flowing in the first conductor;

a second current sensor structured to sense second current flowing in the second conductor;

a third current sensor structured to sense third current flowing in the third conductor;

a fourth current sensor structured to sense fourth current flowing in the fourth conductor;

four circuit interrupters structured to interrupt currents flowing in the first, second, third and fourth conductors; and

a processor cooperating with said first, second, third and fourth current sensors to input said sensed first, second, third and fourth currents, respectively, and to output a number of commands to said four circuit interrupters, said processor comprising a routine structured to detect a number of;

a directional current fault of said sensed first, second, third or fourth currents, a differential current fault of said sensed first and third currents or said sensed second and fourth currents, and a residual current fault of said sensed first and second currents or said sensed third and fourth currents, and to responsively output said number of commands,

wherein the first, fifth and third conductors are electrically connected in series with two of said four circuit interrupters, and

wherein the second, sixth and fourth conductors are electrically connected in series with the other two of said four circuit interrupters.

2. The direct current feeder protection system of claim 1 wherein said first, second, third and fourth current sensors are bipolar direct current transducers.

3. The direct current feeder protection system of claim 1 wherein each of said first, second, third and fourth current sensors comprises a current shunt and an isolation amplifier, said isolation amplifier including an input electrically connected to said shunt and an output having a voltage proportional to a corresponding one of said sensed first, second, third and fourth currents;

wherein said processor further comprises a first analog to digital converter comprising a first channel inputting said voltage output by said isolation amplifier of said first current sensor, a second channel inputting said voltage output by said isolation amplifier of said fourth current sensor, a common inputting said voltage output by said isolation amplifier of said third current sensor, a first output having a signal proportional to differential current of said first and third conductors, and a second output having a signal proportional to residual current of said third and fourth conductors;

wherein said processor further comprises a second analog to digital converter comprising a first channel inputting said voltage output by said isolation amplifier of said fourth current sensor, a second channel inputting said voltage output by said isolation amplifier of said first current sensor, a common inputting said voltage output by said isolation amplifier of said second current sensor, a first output having a signal proportional to differential current of said second and fourth conductors, and a second output having a signal proportional to residual current of said first and second conductors; and

wherein the routine of said processor is further structured to detect said differential current fault from the first output of said first or second analog to digital converters, and to detect said residual current fault from the second output of said first or second analog to digital converters.

4. The direct current feeder protection system of claim 1 wherein said processor comprises an analog to digital converter comprising four outputs and four inputs inputting said sensed first, second, third and fourth currents;

wherein, for each of said four outputs, the routine of said processor is further structured to detect said reverse current fault from a corresponding one of the four outputs; and

wherein said reverse current fault is detected when the corresponding one of the four outputs exceeds a predetermined value for a predetermined time.

5. The direct current feeder protection system of claim 1 wherein said four circuit interrupters are structured to be opened manually or opened in response to an external signal.

6. The direct current feeder protection system of claim 1 wherein the routine of said processor is further structured to detect each of said directional current fault, said differential current fault and said residual current fault.

7. The direct current feeder protection system of claim 6 wherein the routine of said processor comprises a pick-up threshold and a trip delay for said each of said directional current fault, said differential current fault and said residual current fault.

8. The direct current feeder protection system of claim 1 wherein the routine of said processor is further structured to detect said residual current fault and to responsively output said number of commands.

9. The direct current feeder protection system of claim 1 wherein the routine of said processor is further structured to detect said differential current fault and to responsively output said number of commands.

10. The direct current feeder protection system of claim 1 wherein the routine of said processor is further structured to detect said directional current fault and to responsively output said number of commands.

11. The direct current feeder protection system of claim 1 wherein said processor is a programmable logic controller.

12. The direct current feeder protection system of claim 1 wherein said processor comprises a number of first outputs to provide said number of commands;

and wherein said processor further comprises a number of second outputs structured to indicate a trip status of said four circuit interrupters.

13. The direct current feeder protection system of claim 1 wherein said processor comprises an output structured to indicate that said direct current feeder protection system is functional.

14. The direct current feeder protection system of claim 1 wherein said processor comprises a display structured to display at least one of:

said directional current fault, said differential current fault, said residual current fault, a status of said four circuit interrupters, said sensed first, second, third and fourth currents at a time of a trip, two differential current values, and two residual current values.

15. The direct current feeder protection system of claim 1 wherein said processor comprises a communication interface structured to communicate to a remote location at least one of:

said directional current fault, said differential current fault, said residual current fault, a status of said four circuit interrupters, said sensed first, second, third and fourth currents at a time of a trip, two differential current values, and two residual current values.

16. The direct current feeder protection system of claim 1 wherein said four circuit interrupters comprise shunt trip devices responsive to said number of commands.

17. The direct current feeder protection system of claim 1 wherein said first and second current sensors comprise a first summer to provide a first residual current signal to said processor;

wherein said third and fourth current sensors comprise a second summer to provide a second residual current signal to said processor;

wherein said first and third current sensors comprise a third summer to provide a first differential current signal to said processor;

wherein said second and fourth current sensors comprise a fourth summer to provide a second differential current signal to said processor;

wherein the routine of said processor is further structured to determine the residual current fault from said first or second residual current signals; and

wherein the routine of said processor is further structured to determine the differential current fault from said first or second differential current signals.

18. The direct current feeder protection system of claim 1 wherein said processor comprises an analog to digital converter comprising four inputs inputting said sensed first, second, third and fourth currents, and an output of first, second, third and fourth current values, respectively;

wherein the routine of said processor is further structured to subtract the first and second current values to provide a first residual current signal, to subtract the third and fourth current values to provide a second residual current signal, to subtract the first and third current values to provide a first differential current signal, to subtract the second and fourth current values to provide a second differential current signal, to determine the residual current fault from said first or second residual current signals, and to determine the differential current fault from said first or second differential current signals.

19. A direct current feeder protection system for use with a combiner box and an inverter, said direct current feeder protection system comprising:

a first conductor;

a second conductor;

a third conductor;

a fourth conductor;

a fifth conductor;

a sixth conductor;

a first current sensor structured to sense first current flowing in the first conductor from the combiner box;

a second current sensor structured to sense second current flowing in the second conductor to the combiner box;

a first two-pole circuit interrupter structured to interrupt currents flowing in the first and second conductors;

a third current sensor structured to sense third current flowing in the third conductor to the inverter;

a fourth current sensor structured to sense fourth current flowing in the fourth conductor from the inverter;

a second two-pole circuit interrupter structured to interrupt currents flowing in the third and fourth conductors; and

a processor cooperating with said first, second, third and fourth current sensors to input said sensed first, second, third and fourth currents, respectively, and to output a number of commands to said first and second two-pole circuit interrupters, said processor comprising a routine structured to detect a number of;

a directional current fault of said sensed first, second, third or fourth currents, a differential current fault of said sensed first and third currents or said sensed second and fourth currents, and a residual current fault of said sensed first and second currents or said sensed third and fourth currents, and to responsively output said number of commands,

wherein the first, fifth and third conductors are electrically connected in series with a first pole of each of said first and second two-pole circuit interrupters, and

wherein the second, sixth and fourth conductors are electrically connected in series with a second pole of each of said first and second two-pole circuit interrupters.

20. The direct current feeder protection system of claim 19 wherein said combiner box comprises a plurality of blocking diodes;

and wherein each of said plurality of blocking diodes corresponds to input from a corresponding direct current power source.

21. The direct current feeder protection system of claim 19 wherein said combiner box comprises a plurality of fuses;

and wherein each of said fuses corresponds to input from a corresponding direct current power source.