METHOD FOR CURING SUBSTANCES BY UV RADIATION, DEVICE FOR CARRYING OUT SAID METHOD AND INK CURED BY UV RADIATION

• US 20120128890A1
• Filed: 03/30/2009
• Published: 05/24/2012
• Est. Priority Date: 04/22/2008
• Status: Abandoned Application

• Current Assignee: Vladislav Yurievich Mirchev
• Original Assignee: Vladislav Yurievich Mirchev
• Inventors: Mirchev, Vladislav Yurievich
• Application Number:
  US12/988,635
• Publication Number:
  US 20120128890A1
• Time in Patent Office: Days
• US Class Current: 427/493
• CPC Class Codes: B41F 23/0409 Ultraviolet dryers
• CPC Class Codes: B41F 23/0453 by ultraviolet dryers
• CPC Class Codes: B41M 7/0081 using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
• CPC Class Codes: C09D 11/101 Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing

Abstract

The proposed method of substance curing by radiation, received from the UV LEDs, the device designed to implement this method, and ink cured by radiation from UV LEDs.

Claims

1-23. -23. (canceled)

24. A method for curing a substance, the method comprising:

applying a curable agent to a substrate surface, the curable agent including at least one photoinitiator, wherein the photoinitiator has a maximum sensitivity in a UV part of a spectrum;

irradiating the curable agent with UV radiation from a plurality of UV LEDs;

wherein the irradiating comprises driving the UV LEDs with current pulses at a frequency of 1 kHz-10 MHz.

25. The method of claim 24, further comprising controlling UV LED intensity by controlling frequency of the current pulses.

26. The method of claim 24, further comprising controlling UV LED intensity by controlling current magnitude of the current pulses.

27. The method of claim 24, further comprising controlling UV LED intensity by controlling a duty cycle of the current pulses so that the average dissipation power of UV LEDs is approaching to the maximum.

28. The method of claim 24, wherein any of (a) frequency, (b) current magnitude and (c) duty cycle of the current pulses is selected depending on any of (i) a polymerization energy of the curable agent, (ii) a composition of the curable agent, (iii) a thickness of a layer of the curable agent, (iv) an application method of the curable agent, (v) UV LEDs radiation exposure time on curable agent, (vi) temperature and humidity of environment, and (vii) UV LEDs characteristics.

29. The method of claim 24, wherein a current magnitude of the current pulses is selected based on a polymerization energy of the curable agent.

30. The method of claim 24, wherein a duty cycle of the current pulses is selected based on a composition of the curable agent.

31. The method of claim 24, wherein a frequency of the current pulses is selected based on a thickness of a layer of the curable agent.

32. The method of claim 24, wherein a duty cycle of the current pulses is selected based on an application method of the curable agent.

33. An apparatus for curing an agent by UV radiation, the apparatus comprising:

a UV radiation source formed of a plurality of UV LEDs;

a control unit for controlling the UV radiation source;

a radiator for cooling the UV LED;

a temperature sensor connected to UV LEDs control block and to the UV LEDs;

an optical focusing system for focusing the radiation from the UV radiation source onto the curable agent;

the control unit providing current pulses to the UV radiation source with a frequency of 1 kHz-10 MHz.

34. The apparatus of claim 33, wherein the UV LEDs are arranged in rows and connected in series electrically.

35. The apparatus of claim 33, wherein the UV LEDs have the same radiation spectrum.

36. The apparatus of claim 33, wherein the control block includes a master controller connected to a peripheral computing device, and to UV LEDs control power modules which are coupled to the master controller through first and second data inputs, and are connected to the corresponding UV LEDs.

37. The apparatus of claim 36, wherein the UV LEDs each power module is designed as a pulse-controlled current regulator.

38. The apparatus of claim 33, wherein the temperature sensor is located on the radiator and its output is connected to the control block.

39. The apparatus of claim 33, wherein the UV LEDs are located on the radiator.

40. The apparatus of claim 33, wherein the radiator is a liquid heat exchanger.