ALGAE REACTOR

• US 20120129245A1
• Filed: 01/30/2012
• Published: 05/24/2012
• Est. Priority Date: 07/30/2009
• Status: Abandoned Application

• Current Assignee: Tendris Solutions B.V.
• Original Assignee: Tendris Solutions B.V.
• Inventors: NEEB, Taco Wijnand, ROOYMANS, Johannes Otto
• Application Number:
  US13/360,834
• Publication Number:
  US 20120129245A1
• Time in Patent Office: Days
• US Class Current: 435/257.1
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 31/08 by conducting or reflecting elements located inside the reactor or in its structure
• CPC Class Codes: C12M 31/10 by light emitting elements located inside the reactor, e.g. LED or OLED
• CPC Class Codes: C12M 41/18 Heat exchange systems, e.g. heat jackets or outer envelopes
• CPC Class Codes: F21V 21/00 Supporting, suspending, or attaching arrangements for lighting devices F21V17/00, F21V19/00 take precedence; arrangement of signalling or lighting devices, the mounting or supporting thereof or circuits therefor, for vehicles in general B60Q, stands for supporting apparatus or articles in general F16M11/00; Hand grips
• CPC Class Codes: F21V 7/00 Reflectors for light sources characterised by cooling arrangements F21V29/505

Abstract

The invention relates to a lighting system for illuminating algae in an aqueous liquid. The lighting system includes a light source comprising a plurality of LEDs, a mounting structure for supporting the LEDs and a housing for accommodating the light source and the mounting structure. At least a portion of the housing is transparent for light emitted by the light source. The housing is at least partly filled with a cooling liquid, such that, in use, heat from the LEDs is transferred by the cooling liquid from the LEDs by means of convection. The invention further relates to a reactor comprising such lighting system.

Claims

1. A lighting system for illuminating algae in an aqueous liquid comprising:

a light source comprising a plurality of LEDs;

a mounting structure for supporting the LEDs;

a housing for accommodating the light source and the mounting structure, at least a portion of the housing being transparent for light emitted by the light source;

wherein the housing is at least partly filled with a cooling liquid, such that, in use, heat from the LEDs is transferred by the cooling liquid from the LEDs by means of convection.

2. The lighting system of claim 1, wherein the LEDs are arranged in a vertical strip on the mounting structure.

3. The lighting system of any one of the preceding claims, wherein, in operation, light generated by the LEDs is transmitted through the cooling liquid and the transparent portion of the housing.

4. The lighting system of claim 3, wherein, in operation, the light generated by the LEDs solely passes through liquid and solid media before being emitted from the housing.

5. The lighting system of any one of the preceding claims, wherein the light source is arranged so that, in operation, more than 80 percent of the light emitted from the light source has a wavelength in the ranges 400-450 nm and 640-670 nm.

6. The lighting system of any one of the preceding claims, wherein the light source comprises at least one LED for emitting light with a wavelength in the range of 400-450 nm and at least one LED for emitting light with a wavelength in the range of 640-670 nm.

7. The lighting system of any one of the preceding claims, wherein at least a portion of the LEDs are aluminum indium gallium phosphide LEDs.

8. The lighting system of any one of the preceding claims, further comprising a reflector for reflecting light emitted from the LEDs towards the transparent portion of the housing substantially at right angles to the surface of the transparent portion.

9. The lighting system of claim 8, wherein the reflector comprises a circular reflecting surface surrounding each LED.

10. The lighting system of any one of claims 8-9, wherein the reflector comprises reflecting surfaces comprised of epoxy.

11. The lighting system of any one of the preceding claims, wherein the cooling liquid is in direct contact with the LEDs.

12. The lighting system of any one of the preceding claims, wherein the cooling liquid is an oil.

13. The lighting system of claim 12, wherein the oil comprises TiO₂ particles dissolved therein.

14. The lighting system of any one of the preceding claims, wherein the cooling liquid is substantially transparent for light emitted by the light source.

15. The lighting system of any one of the preceding claims, wherein the cooling liquid has a refractive index 1.5 or greater.

16. The lighting system of claim 15, wherein the cooling liquid has a refractive index in the range of 1.5 to 1.7.

17. The lighting system of any one of the preceding claims, wherein the cooling liquid has a sufficiently low viscosity to provide flow over the LEDs due to natural convection.

18. The lighting system of any one of the preceding claims, further comprising a heat exchanger for transfer of heat between the cooling liquid and the aqueous liquid.

19. The lighting system of any one of the preceding claims, wherein the housing is waterproof such that the lighting system is submergible in water.

20. The lighting system of any one of the preceding claims, wherein the transparent portion of the housing comprises glass with a refractive index of 1.3 or higher.

21. The lighting system of claim 20, wherein the glass contains lead.

22. The lighting system of any one of the preceding claims, wherein the transparent portion of the housing comprises polycarbonate.

23. The lighting system of any one of the preceding claims, wherein the transparent portion of the housing has a refractive index substantially equal to the refractive index of the first cooling liquid.

24. The lighting system of any one of the preceding claims, further comprising diffusers arranged at the transparent portions of the housing for dispersing light from the LEDs exiting the housing.

25. The lighting system of claim 24, wherein the diffusers comprise a diffusion sheet located over at least a portion of the transparent portion of the housing.

26. The lighting system of claim 24, wherein the diffusers comprise convex wall portions on the outside of the transparent portions of the housing.

27. The lighting system of any one of the preceding claims, wherein the housing comprises a transparent top portion for admitting sunlight into the housing.

28. The lighting system of claim 27, wherein the transparent top portion comprises a reflector for directing sunlight into the housing.

29. The lighting system of claim 28 or 29, wherein the transparent top portion is provided with a filter for preventing light of certain wavelengths within the sunlight from entering the housing.

30. The lighting system of any one of the preceding claims, further comprising a lighting control device for cycling the LEDs rapidly on and off during operation.

31. The lighting system of any one of the preceding claims, wherein the mounting structure includes a channel for circulation of a cooling fluid for transferring heat from the LEDs.

32. The lighting system of any one of the preceding claims, further comprising a further heat exchanger for transfer of heat between the cooling fluid and the aqueous liquid.

33. The lighting system of any one of the preceding claims, wherein the housing comprises a tubular structure through which, in operation, the cooling liquid flows.

36. A reactor for growing algae in an aqueous liquid using photosynthesis, the reactor comprising:

a tank for accommodating the aqueous liquid with the algae in it; and

a lighting system according to any of the preceding claims for illumination of the algae;

wherein the lighting system is at least partially submerged in the aqueous liquid.

37. The reactor of claim 36, wherein substantially all of the transparent portion of the housing is submerged in the aqueous liquid so that substantially all of the light emitted from the lighting system enters the aqueous liquid below the top surface of the aqueous liquid.

38. The reactor of claim 36 or 37, wherein, in operation, light generated by the LEDs is transmitted through the first cooling liquid and the transparent portion of the housing into the aqueous liquid.

39. The reactor of any one of claims 36-38, wherein, in operation, the light generated by the LEDs solely passes through liquid and solid media before being emitted from the housing and passing into the aqueous liquid.

40. The reactor of any one of claims 36-39, wherein, in operation, the light transmitted through the transparent portion of the housing is of sufficient intensity to substantially prevent growth of the algae on the surface of the transparent portion of the housing.

41. The reactor of any one of claims 36-40, further comprising a circulation system for circulation of algae through the tank.

42. The reactor of claim 41, wherein the circulation system comprises a bladeless pump.

43. The reactor of claim 42, wherein the bladeless pump comprises a disc pump.

44. The reactor of any one of claims 36-43, further comprising a carbon dioxide source and inlet for feeding carbon dioxide through the bladeless pump to generate small bubbles of carbon dioxide.

45. The reactor of any one of claims 36-44, wherein tank comprises side walls that are not transparent to sunlight.

46. The reactor of any one of claims 36-45, wherein the tank is provided with a top portion which is transparent for sunlight.

47. The reactor of any one of claims 36-46, wherein, in operation, the light generated by the LEDs passes through a plurality of media, and the refractive index of each medium through which the light passes is equal or lower than a previous medium through which the light passed from the LEDs to the aqueous liquid containing the algae.

34. The lighting system of the immediately preceding claim, wherein the light source comprises a strip of LEDs, the strip being positioned parallel to a central axis of the tubular structure.

35. The lighting system of claim 34, wherein the light source comprises a plurality of strips of LEDs, the strips being positioned parallel to a central axis of the tubular structure and at substantially equidistant angles with respect to each other around the circumference of the tubular structure.

48. A method for growing algae in an aqueous liquid using photosynthesis, the method comprising:

providing an aqueous liquid with the algae in it;

providing a lighting system at least partially submerged in the aqueous liquid, the lighting system comprising a plurality of LEDs;

providing a cooling liquid for cooling the LEDs of the lighting system; and

irradiating the algae with light generated by the LEDs, the light being transmitted through the cooling liquid and into the aqueous liquid in a region below the top surface of the aqueous liquid.

49. The method of claim 48, further comprising circulating the aqueous liquid.

50. The method of claim 48 or 49, wherein irradiating the algae is performed by switching the LEDs on and off in accordance with an on/off-cycle.

51. The method of any one of claims 48-50, wherein the method further comprises diffusing the light generated by the LEDs in the region below the top surface of the aqueous liquid.

52. The method of any one of claims 48-51, wherein the method further comprises supplying carbon dioxide gas to the aqueous liquid.

53. The method of any one of claims 48-52, wherein the method further comprises providing a bladeless pump having a bypass channel provided with an inlet, and said supplying of carbon dioxide is performed via the inlet in the bypass channel of the pump.

54. The method of any one of claims 48-53, wherein the method further comprises providing a cooling fluid for transferring heat away from the LEDs, the cooling fluid being separated from the cooling liquid for cooling the LEDs.

55. The method of claim 54, wherein the method further comprises heating the aqueous liquid with heat transferred from the LEDs by the cooling fluid.

56. The method of any one of claims 48-55, wherein the cooling liquid for cooling the LEDs has a sufficiently low viscosity to provide flow over the LEDs due to natural convection.

57. The method of any one of claims 48-56, further comprising coupling external light into the lighting system, and providing the external light to the algae through the cooling liquid and into the aqueous liquid in a region below the top surface of the aqueous liquid.

58. The method of claim 57, further comprising filtering the external light for preventing light of certain wavelength within the external light from entering the lighting system.

59. A method for transferring light generated by a light emitting diode towards an aqueous liquid containing algae, the method comprising:

emitting light by the light emitting diode, the light emitting diode having a first refractive index;

transferring the light through a liquid medium having a second refractive index;

further transferring the light through a solid medium having a third refractive index; and

passing the light into the aqueous liquid, the aqueous liquid having a fourth refractive index;

wherein the value of the first refractive index is equal to or greater than the value of the second refractive index, the value of the second refractive index is equal to or greater than the value of the third refractive index, and the value of the third refractive index is equal to or greater than the value of the fourth refractive index.

60. The method of claim 59, wherein the first refractive index has a value between 2.2 and 3.3.

61. The method of claim 59 or 60, wherein the liquid medium is a cooling fluid, and the second refractive index has a value between 1.5 and 1.7.

62. The method of any one of claims 59-61, wherein the solid medium comprises glass with a refractive index of 1.3 or higher.

63. The method of any one of claims 59-62, wherein the light generated by the LEDs solely passes through the liquid medium and the solid medium before passing into the aqueous liquid.

64. The method of any one of claims 59-63, further comprising reflecting within the liquid medium at least a portion of the light generated by the LEDs towards the solid medium.

65. The method of claim 64, wherein said reflecting is such that reflecting light is emitted substantially at right angles to the surface of the solid medium.

66. A reactor for growing algae in an aqueous liquid using photosynthesis, the reactor comprising:

a tank for accommodating the aqueous liquid with the algae in it; and

a lighting system including a light source comprising a plurality of LEDs, a mounting structure for supporting the LEDs, and a housing for accommodating the light source and the mounting structure, at least a portion of the housing being transparent for light emitted by the light source,

wherein the lighting system is at least partially submerged in the aqueous liquid; and

wherein, in operation, the light transmitted through the transparent portion of the housing is of sufficient intensity to substantially prevent growth of the algae on the surface of the transparent portion of the housing.