Dispensing Fluid from an Infusion Pump System

• US 20120130312A1
• Filed: 01/30/2012
• Published: 05/24/2012
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Asante Solutions, Inc (Abbott Laboratories)
• Inventors: Mernoe, Morten, Wenger, Mitchell, Causey, James, Kirschen, Todd
• Granted Patent: US 8,747,369 B2
• Time in Patent Office: Days
• US Class Current: 604/152
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of a medical infusion pump system include a pump device having a flexible pushrod that can adjust from a curved configuration to a generally straight configuration. The flexible pushrod is part of a drive system of the pump device so that the flexible pushrod can be controllably and incrementally advanced toward a medicine reservoir to incrementally dispense the medicine therein. In particular embodiments, the flexible pushrod may comprise an anti-rotation mechanism, an anti-torsion mechanism, or a combination thereof.

Claims

1. An infusion pump system for the delivery of medication, including:

a pump housing defining a space to receive a medication; and

a drive system to dispense medicine when the medicine is received by the pump housing, the drive system including a pushrod that is movable to apply a dispensing force to dispense medicine,

the pushrod including rod segments, each rod segment being interconnected to the next rod segment by a hinge portion so that at least a portion of the pushrod is adjustable from a curved shape to a generally noncurved shape,

wherein each of the hinge portions comprises a flexible wire that extends from a leading face of one rod segment to a trailing face of an adjacent rod segment.

2. The system of claim 1, wherein flexible wire is a continuous wire extending between the rod segments.

3. The system of claim 1, wherein flexible wire comprises a first material, and the pushrod segments comprise a second, moldable material.

4. The system of claim 3, wherein the flexible wire comprises a metallic material that is integrally molded into the pushrod segments.

5. The system of claim 1, wherein the pushrod further comprises an anti-rotation mechanism to oppose rotation of the pushrod relative to the pump housing.

6. The system of claim 5, wherein the anti-rotation mechanism comprises two oppositely disposed longitudinal channels, each of the oppositely disposed longitudinal channels engaging a complementary protrusion that is fixedly coupled to the pump housing.

7. The system of claim 1, wherein the pushrod further comprises an anti-torsion mechanism to oppose torsion of one rod segment relative to an adjacent rod segment.

8. The system of claim 7, wherein the anti-torsion mechanism comprises an extension structure protruding from the one rod segment and a mating cavity disposed in the adjacent rod segment, the extension structure protruding from the one rod segment being received into the mating cavity of the adjacent rod segment when at least a portion of the pushrod is adjusted to the generally noncurved shape.

9. An infusion pump system for the delivery of medication, comprising:

a pump housing defining a space to receive a medication cartridge; and

a drive system to dispense medicine when the medicine is received by the pump housing, the drive system including a pushrod that is movable to apply a dispensing force to dispense medicine,

the pushrod including mechanically assembled rod segments, each rod segment including a hinge protrusion that pivotably engages a hinge receiver cavity of the next rod segment in the row by a hinge assembly so that at least a portion of the pushrod is adjustable from a curved shape to a generally noncurved shape.

10. The system of claim 9, wherein the hinge protrusion and the hinge receive cavity provide a snap hinge assembly.

11. The system of claim 9, wherein the hinge protrusion includes at least one locking structure that mates with a socket in the hinge receiver cavity.

12. The system of claim 9, wherein the pushrod further comprises an anti-rotation mechanism to hinder rotation of the pushrod relative to the pump housing.

13. The system of claim 12, wherein the anti-rotation mechanism comprises two oppositely disposed longitudinal channels, each of the oppositely disposed longitudinal channels engaging a complementary protrusion that is fixedly coupled to the pump housing.

14. The system of claim 9, wherein the pushrod further comprises an anti-torsion mechanism to oppose torsion of one rod segment relative to its adjacent rod segment.

15. The system of claim 14, wherein the anti-torsion mechanism comprises an extension structure protruding from the one rod segment and a mating cavity disposed in the adjacent rod segment, the extension structure protruding from the one rod segment being received into the mating cavity of the adjacent rod segment when at least a portion of the pushrod is adjusted to the generally noncurved shape.