LED Drivers and Control Methods

• US 20120139438A1
• Filed: 12/07/2010
• Published: 06/07/2012
• Est. Priority Date: 12/07/2010
• Status: Active Grant

• Current Assignee: Astec International Limited (Emerson Electric Company)
• Original Assignee: Astec International Limited (Emerson Electric Company)
• Inventors: Soleño, Antonio R.
• Granted Patent: US 8,587,209 B2
• Time in Patent Office: Days
• US Class Current: 315/291
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 45/385 using flyback topology

Abstract

A method of operating an LED driver including a power converter to generate an output current for powering an LED and to provide active power factor correction is disclosed. The power converter is coupled between an input to receive a rectified AC voltage and an output for providing the output current to the LED. The method includes operating the power converter at a substantially fixed frequency in an open loop mode based on a current through the inductive element and the rectified AC voltage. LED drivers operable in accordance with the disclosed method are disclosed.

Claims

1. An LED driver comprising:

an input for receiving a rectified AC voltage;

an output for providing an output current;

a power converter coupled between the input and the output to receive the rectified AC voltage and generate the output current, the power converter including a switch and an inductive element, the switch coupled to the inductive element; and

a controller for controlling the power converter at a substantially constant frequency to provide the output current and active power factor correction, the controller configured to control an on time of the switch as a function of a current through the inductive element and the rectified AC voltage.

2. The LED driver of claim 1 wherein the controller is configured to compare a signal representative of the current through the inductive element with a current reference based, at least in part, on the rectified AC voltage to control the switch.

3. The LED driver of claim 2 wherein the current reference is derived from the rectified AC voltage and a variable offset.

4. The LED driver of claim 3 wherein a magnitude of the variable offset is a function of an average voltage of the rectified AC voltage.

5. The LED driver of claim 3 wherein the power converter is configured to operate between and including a maximum and a minimum rectified AC voltage and wherein the variable offset is substantially zero offset when the rectified AC voltage is at the maximum.

6. The LED driver of claim 5 wherein the current reference is substantially identical to the rectified AC voltage when the rectified AC voltage is at the maximum.

7. The LED driver of claim 3 wherein a magnitude of the variable offset is a function of an average voltage of the rectified AC voltage and a phase cut angle of the rectified AC voltage.

8. The LED driver of claim 7 further comprising a phase cut detector to detect the phase cut angle of the rectified AC voltage.

9. The LED driver of claim 8 wherein the magnitude of the variable offset varies nonlinearly with changes in the phase cut angle of the rectified AC voltage.

10. The LED driver of claim 3 wherein the power converter is a non-isolated power converter and the inductive element is an inductor.

11. The LED driver of claim 3 wherein the power converter is an isolated power converter and the inductive element is a primary winding of a transformer.

12. A method of operating an LED driver including a power converter to generate an output current for powering an LED and to provide active power factor correction, the power converter coupled between an input to receive a rectified AC voltage and an output for providing the output current to the LED, the method comprising operating the power converter at a substantially fixed frequency in an open loop mode based on a current through the inductive element and the rectified AC voltage.

13. The method of claim 12 wherein operating the power converter comprises comparing a signal representative of the current through the inductive element with a current reference based on the rectified AC voltage and a variable offset.

14. The method of claim 13 further comprising varying the variable offset as a function of an average voltage of the rectified AC voltage.

15. The method of claim 13 further comprising varying the variable offset as a function of an average voltage of the rectified AC voltage and a phase cut angle of the rectified AC voltage.

16. An LED driver comprising:

an input for receiving a rectified AC voltage as an input voltage;

a power converter connected the input to receive the input voltage and output an output current, the power converter including an inductive element coupled to the input and a switch coupled to the inductive element; and

a controller for controlling operation of the power converter to generate the output current and provide active power factor correction, the controller including;

a scaling circuit connected to the input to generate a scaled input voltage;

a current reference generator connected to the scaling circuit to generate a current reference as a function of the scaled input voltage;

a switch controller to control the switch based on the current reference and a signal representative of the current through the inductive element.

17. The LED driver of claim 16 wherein the current reference generator includes an averaging circuit connected the scaling circuit to generate an average of the scaled input voltage, a first differential amplifier to receive the average of the scaled input at a first input and a first offset voltage at a second input, a second differential amplifier to receive the output of the first differential amplifier at a first input and the scaled input voltage and a second offset voltage at a second input to generate the current reference.

18. The LED driver of claim 17 wherein the switch controller includes a comparator connected to the scaling circuit compare the current reference with the signal representative of the current through the inductive element, a driver connected to the comparator to receive the output of the comparator and control the switch.

19. The LED driver of claim 18 further comprising a phase cut detector connected to the scaled input voltage to detect a phase cut angle of the rectified AC voltage, the phase cut detector connected to the first differential amplifier to provide the first offset voltage.

20. The LED driver of claim 18 wherein the first offset voltage is a fixed DC voltage.