CYCLE COUNTER FOR WHEELED TRACTOR SCRAPER

• US 20120144704A1
• Filed: 12/14/2010
• Published: 06/14/2012
• Est. Priority Date: 12/14/2010
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Kosowski, Keith R., Polston, Eric N., Kingdon, Ryan A., Laube, Donna K., Krishnan, Ashok, Krause, Steven R., CONE, Ramona D., Byers, Brian A.
• Granted Patent: US 8,635,792 B2
• Time in Patent Office: Days
• US Class Current: 37/413
• CPC Class Codes: E02F 3/6481 with scraper bowls with an ejector having translational movement for dumping the soil E02F3/649 takes precedence
• CPC Class Codes: E02F 3/651 Hydraulic or pneumatic drives; Electric or electro-mechanical control devices E02F3/652, E02F3/653 take precedence
• CPC Class Codes: E02F 9/26 Indicating devices E02F5/145 takes precedence

Abstract

A cycle counter for a wheeled tractor scraper is disclosed. The cycle counter may have an ejector configured to push material from a bowl of the wheeled tractor scraper, a sensor configured to generate a pressure signal indicative of a position of the ejector, and a controller in communication with the sensor. The controller may be configured to determine movement of the ejector toward a full dump position based on the pressure signal, and to record completion of a cycle for the wheeled tractor scraper after the ejector has reached the full dump position only if a value of the pressure signal exceeded a threshold value during movement of the ejector toward the full dump position.

Claims

1. A cycle counter for a wheeled tractor scraper, comprising:

an ejector configured to push material from a bowl of the wheeled tractor scraper;

a sensor configured to generate a pressure signal indicative of a position of the ejector; and

a controller in communication with the sensor, the controller being configured to;

determine movement of the ejector toward a full dump position based on the pressure signal; and

record completion of a cycle for the wheeled tractor scraper after the ejector has reached the full dump position only if a value of the pressure signal exceeded a threshold value during movement of the ejector toward the full dump position.

2. The cycle counter of claim 1, wherein the threshold value is associated a cylinder pressure indicative of a minimum acceptable load within the bowl of the wheeled tractor scraper.

3. The cycle counter of claim 1, wherein the controller determines that the ejector has reached the full dump position based on a spike in the pressure signal at an end of ejector travel.

4. The cycle counter of claim 1, further including:

a cushion hitch connecting a tractor portion of the wheeled tractor scraper to the bowl; and

a timer in communication with the controller,

wherein the controller is configured to;

activate the timer; and

record completion of the cycle only when a threshold amount of time has elapsed after the timer has been activated and the cushion hitch enters a float mode of operation.

5. The cycle counter of claim 4, wherein the threshold amount of time is associated with a time required to move the ejector from a full retract position to the full dump position.

6. The cycle counter of claim 4, wherein the controller is in communication with a transmission of the wheeled tractor scraper and configured to activate the timer only after determining that a current transmission gear selection of the wheeled tractor scraper is a desired gear.

7. The cycle counter of claim 6, wherein the controller is configured to record completion of the cycle after the threshold amount of time has elapsed only when the cushion hitch enters a locked mode of operation.

8. The cycle counter of claim 7, wherein the controller records completion of the cycle after the threshold amount of time has elapsed only when the ejector moves away from the full dump position.

9. The cycle counter of claim 1, wherein the controller is configured to store in memory a position of the ejector prior to shutdown of the wheeled tractor scraper, and to selectively record completion of the cycle based on the position stored in memory.

10. The cycle counter of claim 1, further including an operator interface device, wherein the controller is configured to:

display a count of completed cycles on the operator interface device;

received an operator request to adjust the count of completed cycles;

adjust the count of completed cycles displayed on the operator interface device based on the operator request; and

retain the count of completed cycles in memory regardless of the operator request.

11. A method of counting cycles for a wheeled tractor scraper having an ejector, comprising:

monitoring an operating pressure of the ejector;

determining movement of the ejector toward a full dump position based on the operating pressure of the ejector; and

recording completion of a cycle for the wheeled tractor scraper after the ejector has reached the full dump position only if the operating pressure of the ejector exceeded a threshold value during movement of the ejector toward the full dump position.

12. The method of claim 11, wherein the threshold value is associated a cylinder pressure indicative of a minimum acceptable load of the wheeled tractor scraper.

13. The method of claim 11, further including determining that the ejector has reached the full dump position based on a spike in the operating pressure at an end of ejector travel.

14. The method of claim 11, further including:

activating a timer; and

recording completion of the cycle only when a threshold amount of time has elapsed after the timer has been activated and a cushion hitch of the wheeled tractor scraper enters a float mode of operation.

15. The method of claim 14, wherein the threshold amount of time is associated with a time required to move the ejector from a full retract position to the full dump position.

16. The method of claim 14, further including determining a current transmission gear selection of the wheeled tractor scraper, wherein activating the timer includes activating the timer only after the current transmission gear selection is a desired gear.

17. The method of claim 16, wherein recording completion of the cycle includes recording completion of the cycle after the threshold amount of time has elapsed only when the cushion hitch enters a locked mode of operation.

18. The method of claim 17, wherein recording completion of the cycle includes recording completion of the cycle after the threshold amount of time has elapsed only when the ejector moves away from the full dump position.

19. The method of claim 11, further including:

storing in memory a position of the ejector prior to shutdown of the wheeled tractor scraper; and

selectively recording completion of the cycle based on the position stored in memory.

20. A wheeled tractor scraper, comprising:

a tractor having a transmission;

a bowl having a blade at a front end;

an ejector located at a back end of the bowl;

a cylinder configured to move the ejector between a full dump position and a full retract position relative to the bowl;

a pressure sensor configured to sense a pressure of the cylinder and generate a corresponding signal indicative of a position of the ejector;

a cushion hitch connecting the tractor to the bowl;

a timer selectively activated to track an elapsed period of time; and

a controller in communication with the transmission, the pressure sensor, and the timer, the controller being configured to;

activate the timer when the signal indicates the ejector is away from the full dump position, when the cushion hitch is in a locked mode of operation, and when a current gear selection of the transmission is a desired gear selection;

make a determination that the pressure of the cylinder exceeded a threshold value during movement of the ejector toward the full dump position, that the ejector reached and then moved away from the full dump position based on the signal, and that the cushion hitch entered a float mode of operation; and

record completion of a cycle for the wheeled tractor scraper based on a threshold amount of time elapsed after the timer has been activated and the determination, when the cushion hitch re-enters the locked mode of operation.