ASSEMBLED BATTERY SYSTEM AND FAILURE DETECTION METHOD OF ASSEMBLED BATTERY SYSTEM

• US 20120146652A1
• Filed: 12/06/2011
• Published: 06/14/2012
• Est. Priority Date: 12/08/2010
• Status: Active Grant

• Current Assignee: Toshiba Corporation
• Original Assignee: Toshiba Corporation
• Inventors: Mizutani, Mami, Suzuki, Morio, Morimoto, Takashi, Aoki, Hironobu, Kuwano, Yuuki, Usumori, Takehiro
• Granted Patent: US 8,836,340 B2
• Time in Patent Office: Days
• US Class Current: 324/433
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: G01R 31/54 Testing for continuity
• CPC Class Codes: G01R 31/58 Testing of lines, cables or conductors testing of electric windings G01R31/72

Abstract

An assembled battery system is disclosed that includes a plurality of serially-connected battery cells; voltage detecting lines connectable at one ends to electrodes of the battery cells of the assembled battery; electric resistors serially-connected at one ends to the other ends of the voltage detecting lines; capacitors connected to the other ends of the electric resistors, each of the capacitors being configured to electrically interconnect one of the voltage detecting lines and the other voltage detecting line; voltage measuring circuits connected respectively to each of the voltage detecting lines; electrically openable short-circuiting switches arranged between the capacitors and the voltage measuring circuits and parallel-connected to the capacitors; and a monitoring circuit that detects a difference between a first measurement result and a second measurement result with respect to each of the short-circuiting switches and a failure of the voltage detecting lines, the short-circuiting switches or the voltage measuring circuits.

Claims

1. An assembled battery system, comprising:

an assembled battery having a plurality of serially-connected battery cells;

voltage detecting lines connectable at one ends to electrodes of the battery cells of the assembled battery as a voltage measurement target;

electric resistors serially-connected at one ends to the other ends of the voltage detecting lines;

capacitors connected to the other ends of the electric resistors, each of the capacitors being configured to electrically interconnect one of the voltage detecting lines and the other voltage detecting line;

voltage measuring circuits connected respectively to each of the voltage detecting lines and configured to detect an electric potential difference between one of the voltage detecting lines and the other voltage detecting line;

electrically openable short-circuiting switches arranged between the capacitors and the voltage measuring circuits and parallel-connected to the capacitors, the voltage measuring circuits being configured to obtain a first measurement result by measuring an electric potential difference appearing between the opposite ends of the short-circuiting switches when one of the short-circuiting switches is opened and the other short-circuiting switches electrically adjoining to the opposite ends of one of the short-circuiting switches are opened, the voltage measuring circuits being further configured to obtain a second measurement result by measuring an electric potential difference appearing between the opposite ends of the short-circuiting switches when one of the short-circuiting switches is closed and the other short-circuiting switches electrically adjoining to the opposite ends of one of the short-circuiting switches are opened; and

a monitoring circuit configured to detect a difference between the first measurement result and the second measurement result with respect to each of the short-circuiting switches and to detect at least one of a failure based on the difference between the first measurement result and the second measurement result.

2. An assembled battery system of claim 1 wherein the monitoring circuit is configured to detect a failure of a selected voltage detecting line i if the voltage difference of short-circuiting switch i is down, the voltage difference of short-circuiting switch i−

1 is up, and the voltage difference of short-circuiting switch i+1 is not up.

3. An assembled battery system of claim 1 wherein the monitoring circuit is configured to detect a failure of a selected voltage detecting line i+1 if the voltage difference of short-circuiting switch i is down, the voltage difference of short-circuiting switch i−

1 is not up, and the voltage difference of short-circuiting switch i+1 is up.

4. An assembled battery system of claim 1 wherein the monitoring circuit is configured to detect a failure of a selected short-circuiting switch i if the voltage difference of short-circuiting switch i is not down, the voltage difference of short-circuiting switch i−

1 is not up, and the voltage difference of short-circuiting switch i+1 is not up.

5. An assembled battery system of claim 1 wherein the monitoring circuit is configured to detect a failure of the voltage measuring circuits if the voltage difference of short-circuiting switch i−

1 is up and the voltage difference of short-circuiting switch i is not down or if the voltage difference of short-circuiting switch i−

1 is not up, the voltage difference of short-circuiting switch i is down, and the voltage difference of short-circuiting switch i+1 is up.

6. An assembled battery system of claim 1 wherein the monitoring circuit is configured to detect a normal condition of the assembled battery if the voltage difference of short-circuiting switch i is down, the voltage difference of short-circuiting switch i−

1 is up, and the voltage difference of short-circuiting switch i+1 is up.

7. A method for detecting failures in a battery comprising:

opening a selected short circuiting switch;

opening short circuiting switches located adjacent to the selected short circuiting switch;

measuring the voltages of the open selected and open adjacent short circuiting switches to determine first voltage values;

closing the selected short circuiting switch;

measuring the voltage of the closed selected short circuiting switch to determine a second voltage value of the selected short circuiting switch;

measuring the voltages of the adjacent short circuiting switches to determine second voltage values of the adjacent short circuiting switches after the selected switch is closed; and

determining the occurrence of a fault based on the measured voltages.

8. The method of claim 7 wherein the fault comprises a failure of a selected voltage detecting line i if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is down, the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is up, and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is not up.

9. The method of claim 7 wherein the fault comprises a failure of adjacent voltage detecting line i+1 if the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is not up, the voltage difference between the first and second voltage values of the selected short-circuiting switch i is down, and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is up.

10. The method of claim 7 wherein the fault comprises a failure of the selected short-circuiting switch i if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is not down, the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is not up, and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is not up.

11. The method of claim 7 wherein the fault comprises a failure to a voltage measuring unit if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is not down and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is up or if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is down and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is not up and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is not up.

12. The method of claim 7 further comprising determining that the battery is normal if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is down, the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is up, and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is up.

13. A method for detecting failures in a battery comprising the steps of:

(a) turning off all short-circuiting switches in the battery;

(b) measuring first voltages of all battery cells in the battery;

(c) turning on a selected short-circuiting switch;

(d) measuring a second voltage of a selected battery cell that is associated with the selected short-circuiting switch;

(e) measuring a second voltage of battery cells adjacent to the selected battery cell; and

(f) detecting a failure based on the measured voltages.

14. The method according to claim 13 further comprising the step of, after turning on the selected short-circuiting switch, waiting for a time period in which variations of the voltage values to be measured substantially disappear before measuring the voltage the selected battery cell and the adjacent battery cells.

15. The method according to claim 13 further comprising the steps of:

(g) turning off the selected short-circuiting switch; and

(h) repeating steps (c) through (g) for all short-circuiting switches in the battery that have not yet been selected.

16. The method according to claim 15 further comprising, before repeating step (c), waiting for a time period in which variations of the voltage values to be measured substantially disappear.

17. The method of claim 13 wherein the failure comprises a failure of a voltage detecting line i associated with the selected short-circuiting switch i if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is down, the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is up, and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is not up.

18. The method of claim 13 wherein the failure comprises a failure of adjacent voltage detecting line i+1 if the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is not up, the voltage difference between the first and second voltage values of the selected short-circuiting switch i is down, and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is up.

19. The method of claim 13 wherein the failure comprises a failure of the selected short-circuiting switch i if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is not down, the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is not up, and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is not up.

20. The method of claim 13 wherein the failure comprises a failure to a voltage measuring unit if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is not down and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is up or if the voltage difference between the first and second voltage values of the selected short-circuiting switch i is down and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i−

1 is not up and the voltage difference between the first and second voltage values of adjacent short-circuiting switch i+1 is not up.