ELECTROCHEMICAL ENERGY STORAGE DEVICE

• US 20120156537A1
• Filed: 01/14/2010
• Published: 06/21/2012
• Est. Priority Date: 01/19/2009
• Status: Abandoned Application

• Current Assignee: Li-Tec Battery GmbH (Mercedes-Benz Group AG)
• Original Assignee: Li-Tec Battery GmbH (Mercedes-Benz Group AG)
• Inventors: Meintschel, Jens, Brasse, Claudia, Schmidt, Torsten, Hohenthanner, Claus-Rupert
• Application Number:
  US13/144,707
• Publication Number:
  US 20120156537A1
• Time in Patent Office: Days
• US Class Current: 429/99
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: H01M 10/0436 Small-sized flat cells or batteries for portable equipment
• CPC Class Codes: H01M 10/0481 Compression means other than compression means for stacks of electrodes and separators
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/6555 arranged between the cells
• CPC Class Codes: H01M 10/6556 Solid parts with flow channel passages or pipes for heat exchange closed pipes H01M10/6552
• CPC Class Codes: H01M 10/6561 Gases
• CPC Class Codes: H01M 10/6567 Liquids
• CPC Class Codes: H01M 10/6569 Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation heat pipes H01M10/6552
• CPC Class Codes: H01M 50/103 prismatic or rectangular H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 50/178 for pouch or flexible bag cells
• CPC Class Codes: H01M 50/211 adapted for pouch cells
• CPC Class Codes: H01M 50/503 characterised by the shape of the interconnectors
• CPC Class Codes: H01M 50/517 by fixing means, e.g. screws, rivets or bolts
• CPC Class Codes: H01M 50/522 Inorganic material
• CPC Class Codes: H01M 50/528 : Fixed electrical connections, i.e. not intended for disconnection
• CPC Class Codes: H01M 50/529 : Intercell connections through partitions, e.g. in a battery casing
• CPC Class Codes: H01M 50/548 : on opposite sides of the cell
• CPC Class Codes: H01M 50/557 : Plate-shaped terminals
• CPC Class Codes: H01M 50/562 : characterised by the material
• CPC Class Codes: H01M 50/597 : Protection against reversal of polarity
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries
• CPC Class Codes: Y02P 70/50 : Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries

Abstract

A storage device for electric energy according to an aspect of the invention comprises a plurality of flat storage cells, wherein a plurality of storage cells are stacked in a stacking direction into a cell block and are held together by a tensioning device between two pressure plates, and wherein the storage cells are connected to each other within the cell block in parallel and/or in series. Each storage cell is held in the edge region thereof between two frame elements. According to another aspect, each storage cell comprises current conductors in the edge region and electric contacting between current conductors of successive storage cells is carried out via the tensioning device by way of a non-positive fit.

Claims

1. An electric energy storage device, comprising a plurality of storage cells with a flat shape, several storage cells being stacked in a stacking direction to form a cell block and being held together by a clamping device between two pressure plates, and the storage cells being connected to one another in parallel and/or in series inside the cell block,

characterized in that

each storage cell is held in the edge region thereof between two frame elements.

2. The electric energy storage device according to claim 1, characterized in that each storage cell has an active part in which configured and adapted for absorbing and releasing electric energy by means of an electrochemical reaction is arranged, and the edge region surrounds the active part.

3. The electric energy storage device according to claim 1 or 2, characterized in that each storage cell has planar contact sections, which project in the edge region from two opposite narrow sides of the storage cell transversely to the stacking direction.

4. An electric energy storage device according to any one of the preceding claims, characterized in that the active part is tightly enclosed by a membrane, which has at least one seam in the edge region, in particular at least on two opposite narrow sides of the storage cell, wherein the region enclosed by the membrane is preferably evacuated.

5. The electric energy storage device according to claim 4, characterized in that the contact sections are a part of connectors that extend through the seams on the two opposite narrow sides and are in contact with the active part in the interior.

6. An electric energy storage device according to any one of the preceding claims, characterized in that the storage cells are electrochemical cells, in particular galvanic secondary cells.

7. An electric energy storage device according to any one of claims 3 to 6, characterized in that the contact sections form pressure surfaces for the pressure applied by the clamping device via the frame elements.

8. An electric energy storage device according to any one of claims 2 to 7, characterized in that the active part has a greater thickness than the edge region.

9. An electric energy storage device according to any one of claims 2 to 8, characterized in that the thickness of the frame elements is such that there is a free space between the active parts of adjacent storage cells.

10. The electric energy storage device according to claim 9, characterized in that each frame element has at least one opening transversely to the stacking direction, preferably a plurality of openings in sections of the frame elements located opposite transversely to the stacking direction, the opening connecting the free space between adjacent storage cells to an exterior space.

11. The electric energy storage device according to claim 9 or 10, characterized in that a cooling medium flows through the space between two storage cells, the cooling medium in particular entering and exiting through the openings in the frame elements.

12. The electric energy storage device according to claim 11, characterized in that the cooling medium is a fluid, in particular one that is not combustible or flame-resistant, preferably air, deionized water or oil.

13. The electric energy storage device according to claim 11 or 12, characterized in that the cooling medium undergoes a phase transition when flowing through the space between two storage cells.

14. An electric energy storage device according to any one of the preceding claims, characterized in that the pressure plates are embodied in a frame-shaped manner.

15. An electric energy storage device according to any one of the preceding claims, characterized in that the clamping device comprises a plurality of, in particular four or six, tension bars.

16. The electric energy storage device according to claim 15, characterized in that the tension bars extend through bores running in the stacking direction in the pressure plates, the frame elements and the edge regions of the storage cells.

17. The electric energy storage device according to claim 16, characterized in that the tension bars extend through holes running in the stacking direction in the contact sections of the storage cells.

18. An electric energy storage device according to any one of claims 1 to 17, characterized in that the electrical connection of the storage cells is carried out by means of friction fit via the clamping device.

19. The electric energy storage device according to claim 18, characterized in that a contact connection element made of an electrically conducting material is arranged where an electrical connection is to be produced between contact sections of adjacent storage cells, the element being pressed onto both contact sections by means of the clamping pressure exerted in the stacking direction by the clamping device.

20. The electric energy storage device according to claim 19, characterized in that the contact connection element is composed of a metal or a metal alloy, preferably copper, brass or bronze, and particularly preferably it is gold-plated or silver-plated.

21. The electric energy storage device according to claim 19 or 20, characterized in that the contact connection element is integrated into a frame element.

22. An electric energy storage device according to any one of claims 19 to 21, characterized in that the contact connection element is a plurality of cylindrical bodies, which are inserted into through-holes in the frame element.

23. The electric energy storage device according to claim 22, characterized in that the frame elements have a reduced thickness between regions in which contact connection elements are used.

24. The electric energy storage device according to claim 22 or 23, characterized in that the contact connection element is a plurality of sleeves through which respectively one of the tension bars runs.

25. A electric energy storage device according to any one of claims 19 to 21, characterized in that the contact connection element has an elongated basic shape with a substantially rectangular cross-section, wherein the contact connection element is inserted into a cut-out in the frame element between the contact sections of the two storage cells to be connected, substantially following the course thereof, and wherein parallel outer surfaces of the contact connection element contact the contact sections of the storage cells.

26. The electric energy storage device according to claim 25, characterized in that the contact connection element comprises thickened regions in the stacking direction, the outer end surfaces of which contact the contact sections of the storage cells.

27. The electric energy storage device according to claim 25 or 26, characterized in that the contact connection element comprises at least one cooling rib extending in the longitudinal direction and pointing into the interior of the device.

28. A electric energy storage device according to any one of claims 25 to 27, further characterized by spacer elements made of electrically insulating material, which are inserted between two contact sections into cutouts in the frame elements in areas where no electrical connection is to be produced between the contact sections.

29. The electric energy storage device according to claim 28, characterized in that the spacer elements substantially have the shape of the contact connection element.

30. An electric energy storage device according to any one of claims 19 to 29, characterized in that the contact connection element comprises at least two through-holes, through which respectively one of the tension bars runs.

31. The electric energy storage device according to claim 24 or 30, characterized in that the tension bars are electrically insulated with respect to the contact connection element and the contact section.

32. The electric energy storage device according to claim 31, characterized in that the tension bars comprise an electrically insulating coating on the shank surfaces.

33. The electric energy storage device according to claim 31, characterized in that each tension bar bears sleeves made of electrically insulating material.

34. An electric energy storage device according to any one of the preceding claims, characterized in that spring elements are arranged in an free space between adjacent storage cells, these elements elastically supporting the storage cells with respect to one another in the stacking direction.

35. The electric energy storage device according to claim 34, characterized in that the spring elements are planar foam elements.

36. The electric energy storage device according to claim 34 or 35, characterized in that the spring elements are fixedly attached to one or both flat sides of the storage cells.

37. The electric energy storage device according to claim 34 or 35, characterized in that the spring elements are fixedly attached to both flat sides of the storage cells.

38. An electric energy storage device according to any one of the preceding claims, further characterized by a centering unit, which establishes the relative position of the storage cells and frame elements transversely to the stacking direction.

39. The electric energy storage device according to claim 38, characterized in that the centering unit comprises projections arranged in end faces of the frame elements, the projections engaging in matching recesses in the edge region of the storage cells.

40. The electric energy storage device according to claim 39, characterized in that the projections are preferably pins, nubs, noses or the like and the recesses are arranged in the contact regions or in the non-conducting sections of the edge regions.

41. The electric energy storage device according to claim 39 or 40, characterized in that the recesses are through-holes or perforations.

42. The electric energy storage device according to claim 38, characterized in that the centering unit comprises embossings in the edge region of the storage cells, the embossings engaging in a matching relief of the frame elements.

43. The electric energy storage device according to claim 38, characterized in that the centering unit is implemented such that the tension bars run with fit through bores in the edge region of the storage cells, with the exception of the contact regions.

44. The electric energy storage device according to claim 38, characterized in that the centering unit is implemented such that the storage cells, in particular with the thicker active sections thereof, are supported against the frame elements transversely to the stacking direction.

45. The electric energy storage device according to claim 44, characterized in that an elastic element, in particular foam, is interposed as the centering unit between the frame elements and the storage cells, the element being preferably molded directly onto the frame elements.

46. An electric energy storage device according to any one of the preceding claims, further characterized by a reverse polarity protection unit, which codes an installation direction of the storage cells.

47. The electric energy storage device according to claim 46, characterized in that the reverse polarity protection unit is implemented such that the centering unit according to any one of claims 38 to 46 is configured non-symmetrically.

48. The electric energy storage device according to claim 47, characterized in that the projections and recesses, or the embossings and counter-reliefs, according to any one of claims 39 to 42 are arranged at a greater distance on the side of one contact section, or are embodied in another shape or size, than on the side of the other contact section.

49. The electric energy storage device according to claim 46, characterized in that the reverse polarity protection unit is implemented such that the spring elements according to claim 37 on both flat sides of the storage cells and, depending on the desired direction of polarity of a plurality of storage cells, are arranged on the half of the flat sides assigned to one and the same contact section, or on halves of the flat sides assigned to different contact sections.

50. An electric energy storage device according to any one of the preceding claims, characterized in that the frame elements comprise at least one edge-side indentation arranged at respectively the same point, wherein the indentations of several frame elements in the assembled state form a channel that is open toward the outside with a substantially U-shaped cross-section and extends in the stacking direction.

51. The electric energy storage device according to claim 50, characterized in that a hole is introduced at the base of the indentation perpendicular to the extension direction of the channel.

52. The electric energy storage device according to claim 50 or 51, characterized in that the channel is accessible on the end face via a through-hole or perforation or notches arranged in at least one of the pressure plates.

53. An electric energy storage device according to any one of the preceding claims, characterized in that the storage cells are connected in series.

54. An electric energy storage device according to any one of claims 1 to 52, characterized in that at least some of the storage cells are connected in parallel.

55. The electric energy storage device according to claim 54, characterized in that a plurality of storage cells connected in parallel in each case form a group, and a plurality of groups comprising an identical number of storage cells are connected in series.

56. An electric energy storage device according to any one of the preceding claims, characterized in that the pressure plates are made of an electrically conducting material and are electrically connected to a contact section of a storage cell via a contact connection element as defined in any one of claims 19 to 37.

57. The electric energy storage device according to claim 56, characterized in that the pressure plates comprise connection elements, which are equipped for connection to a connecting lead or a counterpart.

58. The electric energy storage device according to claim 57, characterized in that the connection elements are lugs, which are preferably provided with through-holes or carry stud bolts and which laterally project transversely to the stacking direction or project at the end face in the stacking direction.

59. An electric energy storage device according to any one of claims 56 to 58, characterized in that the tension bars are electrically insulated with respect to the pressure plates.

60. An electric energy storage device according to any one of claims 56 to 58, characterized in that the tension bars are electrically insulated with respect to one of the pressure plates, while they are connected to the other pressure plate in an electrically conducting manner and comprise connection elements that are preferably screwed to the tension bars or embodied integrally therewith at least on the side of the insulated pressure plate.

61. The electric energy storage device according to claim 60, characterized in that the tension bars comprise connection elements at least on one side, which are preferably screwed to the tension bars or embodied integrally therewith.

62. The electric energy storage device according to claim 60 or 61, characterized in that the connection elements of the tension bars are electrically connected to one another on the at least one side.

63. The electric energy storage device according to claim 60, characterized in that the tension bars are screwed directly into one of the pressure plates.

64. An electric energy storage device according to any one of the preceding claims, characterized in that the frame elements and pressure plates collectively define a substantially prismatic contour, which completely surrounds the storage cells arranged therein.

65. An electric energy storage device according to any one of the preceding claims, characterized in that, at the end-face ends of a cell block, the two frame elements comprise transverse braces of reduced thickness, which span the space left free by the respective frame element.

66. An electric energy storage device according to any one of the preceding claims, further characterized by a control unit for monitoring and balancing the storage cells.

67. The electric energy storage device according to claim 66, characterized in that the control unit is attached to the cell block, preferably to a transverse brace according to claim 65.

68. The electric energy storage device according to claim 66 or 67, characterized in that the control unit is connected to one or more leads that run in the channel according to any one of claims 50 to 52 formed by the indents.

69. The electric energy storage device according to claim 68, characterized in that the lines are connected to sensing and/or control elements via the bores according to claim 51.

70. An electric energy storage device according to any one of the preceding claims, characterized in that a plurality of storage cells are connected to one another in series and/or in parallel.

71. The electric energy storage device according to claim 70, characterized in that the cell blocks have a different number of storage cells.

72. The electric energy storage device according to claim 71, characterized in that the number of storage cells in the cell blocks is selected on the basis of the geometry of an available installation space.

73. An electric energy storage device according to any one of claims 70 to 72, characterized in that the cell blocks are arranged in the respective stacking directions one behind the other and/or with respect to the respective stacking directions next to one another and/or one above the other and/or at an angle, in particular a right angle, of the respective stacking directions in relation to one another.

74. A electric energy storage device according to any one of claims 64 to 66, characterized in that the cell blocks are connected to one another via the connection elements thereof according to any one of claim 57, 58 or 60 to 62.

75. An electric energy storage device according to any one of the preceding claims, further characterized by a housing which accommodates the entire arrangement.

76. The electric energy storage device according to claim 75, characterized in that the cell blocks are attached to the housing by means of at least some of the connection elements according to claim 57 or 58.

77. An electric energy storage device, comprising a plurality of flat storage cells, a plurality of storage cells being stacked in a stacking direction to form a cell block and held together by a clamping device, and the storage cells inside the cell block being connected to one another in parallel and/or in series,

characterized in that each storage cell comprises connectors in the edge region, and

electric contacting between connectors of consecutive storage cells is carried out via the clamping device by means of friction fit.

78. The electric energy storage device according to claim 77, characterized in that a pressure-transferring component is arranged between connectors in the stacking direction, which is either made of an electrically conducting material or of an electrically insulating material and on which the force of the clamping device acts.

79. The electric energy storage device according to claim 78, characterized in that the storage cells are held by the pressure-transferring components.