DC POWER SOURCE CONVERSION MODULES, POWER HARVESTING SYSTEMS, JUNCTION BOXES AND METHODS FOR DC POWER SOURCE CONVERSION MODULES

• US 20120161526A1
• Filed: 12/27/2011
• Published: 06/28/2012
• Est. Priority Date: 12/28/2010
• Status: Abandoned Application

• Current Assignee: Delta Electronics Incorporated
• Original Assignee: Delta Electronics Incorporated
• Inventors: HUANG, Gui-Song, QU, Peng, HUANG, Jie
• Application Number:
  US13/338,044
• Publication Number:
  US 20120161526A1
• Time in Patent Office: Days
• US Class Current: 307/77
• CPC Class Codes: G05F 1/67 to the maximum power available from a generator, e.g. from solar cell
• CPC Class Codes: H01L 31/02021 for solar cells electrical connection means, e.g. junction boxes, specially adapted for structural association with photovoltaic modules H02S40/34
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

A DC power source conversion module is provided, including a DC power source module and a DC to DC conversion module. The DC to DC conversion module includes a DC to DC converter and a control module. The DC to DC converter is powered by the DC power source module to generate an output signal. The control module senses a responding signal of the DC to DC conversion module and controls the DC to DC converter according to the sensed responding signal, such that the DC power source conversion module is operated at a predetermined output power, in which the responding signal responds to the output signal of the DC to DC converter.

Claims

1. A DC power source conversion module, comprising:

a DC power source module; and

a DC to DC conversion module, comprising;

a DC to DC converter, powered by the DC power source module to generate an output signal; and

a control module, sensing a responding signal of the DC to DC conversion module and controlling the DC to DC converter according to the sensed responding signal, such that the DC power source conversion module is operated at a predetermined output power, wherein the responding signal responds to the output signal of the DC to DC converter.

2. The DC power source conversion module as claimed in claim 1, wherein the predetermined output power is a maximum output power.

3. The DC power source conversion module as claimed in claim 2, wherein when the output signal of the DC to DC converter is within a predetermined range, the DC power source conversion module has the maximum output power.

4. The DC power source conversion module as claimed in claim 3, wherein the output signal is an output voltage.

5. The DC power source conversion module as claimed in claim 3, wherein the output signal is an output current.

6. The DC power source conversion module as claimed in claim 3, wherein the DC power source module is a photovoltaic module, a photovoltaic sub-module, a photovoltaic cell, a fuel cell or a vehicle battery.

7. The DC power source conversion module as claimed in claim 3, wherein the control module controls a duty cycle of the DC to DC converter according to the output signal.

8. The DC power source conversion module as claimed in claim 3, wherein the control module controls a work frequency of the DC to DC converter according to the output signal.

9. The DC power source conversion module as claimed in claim 3, wherein the DC to DC converter is a PWM converter.

10. The DC power source conversion module as claimed in claim 9, wherein the PWM converter is a buck converter, a boost converter, a buck-boost converter, a flyback converter or a forward converter.

11. The DC power source conversion module as claimed in claim 9, wherein the DC to DC converter is a resonant converter.

12. The DC power source conversion module as claimed in claim 9, wherein the resonant converter is a serial resonant converter.

13. The DC power source conversion module as claimed in claim 3, wherein the DC to DC converter is a buck converter, the output signal is the output voltage of the DC to DC converter and the control module controls the output voltage within a voltage range lower than a predetermined voltage, such that the DC to DC converter is operated with the maximum output power.

14. The DC power source conversion module as claimed in claim 3, wherein the DC to DC converter is a boost converter, the output signal is the output voltage of the DC to DC converter and the control module controls the output voltage within a voltage range higher than a predetermined voltage, such that the DC to DC converter is operated with the maximum output power.

15. The DC power source conversion module as claimed in claim 3, wherein the DC to DC converter is a buck-boost converter, the output signal is the output voltage of the DC to DC converter and the control module controls the output voltage within a voltage range, such that the DC to DC converter is operated with the maximum output power.

16. The DC power source conversion module as claimed in claim 3, wherein the DC to DC converter is a resonant converter, the output signal is the output current of the DC to DC converter and the control module controls the output current in a current range, such that the DC to DC converter is operated with the maximum output power.

17. The DC power source conversion module as claimed in claim 3, wherein the control module comprises:

a perturb module, providing a perturb signal;

a sampling module, sampling the responding signal to generate a first sampling signal and a second sampling signal;

an error amplifier module, generating an error amplifier signal according to the first sampling signal and the second sampling signal; and

a combination module, generating a control signal according to the perturb signal and the error amplifier signal, such that the DC to DC converter is operated with the maximum output power.

18. The DC power source conversion module as claimed in claim 17, wherein the combination module has a first input terminal coupled to the perturb signal and the error amplifier signal, a second input terminal coupled to a triangle wave signal and an output terminal outputting the control signal.

19. The DC power source conversion module as claimed in claim 18, wherein the error amplifier module is a scalar amplifier, an integral amplifier or a differential amplifier.

20. The DC power source conversion module as claimed in claim 17, wherein the switching frequency of the sampling module is lower than the switching frequency of the DC power source conversion module.

21. A method for a DC power source conversion module, comprising:

generating a perturb signal to perturb a control loop of a DC power source converter;

performing a positive sampling and a negative sampling on signals responding to an output voltage or an output current in the DC power source conversion module to generate a first sampling signal and a second sampling signal;

generating an error amplifier signal according the first sampling signal and the second sampling signal;

adding the error amplifier signal with the perturb signal to generate a control signal; and

controlling a work frequency or duty cycle of a DC to DC converter in the DC power source conversion module according to the control signal, such that the DC to DC converter is operated with a maximum output power.

22. The method as claimed in claim 21, wherein the step of perturbing the control loop comprises:

coupling a high level to the control loop of the DC to DC converter to perform the positive sampling; and

coupling a low level to the control loop of the DC to DC converter to perform the negative sampling.

23. The method as claimed in claim 21, wherein the positive sampling and the negative sampling are alternately performed.

24. The method as claimed in claim 21, wherein the frequencies of the positive sampling and the negative sampling are lower than the switching frequency of the DC power source conversion module.

25. A power harvesting system, comprising:

a photovoltaic module, comprising a plurality of photovoltaic sub-modules, wherein each photovoltaic sub-module is composed of a plurality of photovoltaic cells connected in series; and

a junction box, comprising a plurality of DC to DC conversion modules connected in series, wherein each the DC to DC conversion module comprises;

a DC to DC converter, powered by one of the photovoltaic sub-modules to generate an output voltage; and

a control module, sensing the output voltage and controlling the DC to DC converter according to the sensed output voltage, such that the DC to DC converter is operated in a predetermined power.

26. The power harvesting system as claimed in claim 25, wherein the predetermined output power is a maximum output power.

27. The power harvesting system as claimed in claim 26, wherein the DC to converter is a buck converter, a boost converter, a buck-boost converter, a flyback converter, a forward converter or a resonant converter.

28. The power harvesting system as claimed in claim 27, wherein each the DC to DC conversion module further comprises at least one bypass diode coupled between two input terminals of the DC to DC converter.

29. The power harvesting system as claimed in claim 27, wherein no bypass diode is coupled between two input terminals of each the DC to DC conversion module.

30. The power harvesting system as claimed in claim 27, wherein the control module controls a duty cycle or a work frequency of the DC to DC converter according to the output signal.

31. A power harvesting system, comprising:

a plurality of DC power source conversion module strings, having output terminals connected in series to provide a first output voltage and a output current, wherein each the DC power source conversion module string comprises a plurality of photovoltaic conversion modules connected in series and each photovoltaic conversion module comprises;

a photovoltaic module, composed of a plurality of photovoltaic sub-modules connected in series; and

a first DC to DC conversion module, comprising

a DC to DC converter, powered by the photovoltaic module to generate a second output voltage; and

a control module, sensing the second output voltage and controlling the DC to DC converter according the sensed second output voltage, such that the DC to DC converter is operated in a first predetermined output power; and

a DC to AC conversion module, coupled to the DC power source conversion module strings to generate a AC voltage.

32. The power harvesting system as claimed in claim 31, wherein the DC to converter is a buck converter, a boost converter, a buck-boost converter, a flyback converter, a forward converter or a resonant converter.

33. The power harvesting system as claimed in claim 31, wherein the first predetermined output power is a first maximum output power.

34. The power harvesting system as claimed in claim 31, wherein the control module controls a duty cycle or a work frequency of the DC to DC converter according to the second output voltage.

35. The power harvesting system as claimed in claim 31, further comprising:

a second DC to DC conversion module, having a maximum power point tracking to enable the power harvesting system to operated at a second maximum power point according to the first output voltage and the output current and generating a third output voltage, wherein the DC to AC conversion module converts the third output voltage to the AC voltage.

36. The power harvesting system as claimed in claim 31, wherein the first output voltage is a fixed voltage.

45. The junction box as claimed in claim 31, wherein the control module controls a duty cycle or a work frequency of the DC to DC converter according to the output signal.

37. A junction box, comprising:

at least one DC to DC conversion module, comprising;

a DC to DC converter, powered by a DC power source module to generate an output signal; and

a control module, sensing a responding signal of the DC to DC conversion module and controlling the DC to DC converter according to the sensed responding signal, such that the DC to DC conversion module is operated in a predetermined power, wherein the responding signal responds to the output signal of the DC to DC converter.

38. The junction box as claimed in claim 37, comprising a plurality of DC to DC conversion modules, wherein the output terminals of the DC to DC conversion modules are connected in series.

39. The junction box as claimed in claim 38, wherein the DC power source module is a photovoltaic module and each DC to DC conversion module is powered by a photovoltaic sub-module of the photovoltaic module.

40. The junction box as claimed in claim 38, further comprising at least one bypass diode coupled between two input terminals of the DC to DC converter.

41. The junction box as claimed in claim 37, wherein the predetermined output power is a maximum output power.

42. The junction box as claimed in claim 37, wherein when the output signal of the DC to DC converter is within a predetermined range, the DC power conversion module has the maximum output power.

43. The junction box as claimed in claim 37, wherein the output signal is an output voltage or an output current.

44. The junction box as claimed in claim 41, wherein the DC power source module is a photovoltaic module, a photovoltaic sub-module, a photovoltaic cell, a fuel cell or a vehicle battery.

46. The junction box as claimed in claim 37, wherein the DC to DC converter is a PWM converter.

47. The junction box as claimed in claim 46, wherein the PWM converter is a buck converter, a boost converter, a buck-boost converter, a flyback converter or a forward converter.

48. The junction box as claimed in claim 37, wherein the DC to DC converter is a resonant converter.

49. The junction box as claimed in claim 48, wherein the resonant converter is a serial resonant converter.

50. The junction box as claimed in claim 41, wherein the DC to DC converter is a buck converter, the output signal is the output voltage of the DC to DC converter and the control module controls the output voltage within a voltage range lower than a predetermined voltage, such that the DC to DC converter is operated with the maximum output power.

51. The junction box as claimed in claim 41, wherein the DC to DC converter is a boost converter, the output signal is the output voltage of the DC to DC converter and the control module controls the output voltage within a voltage range higher than a predetermined voltage, such that the DC to DC converter is operated with the maximum output power.

52. The junction box as claimed in claim 41, wherein the DC to DC converter is a buck-boost converter, the output signal is the output current of the DC to DC converter and the control module controls the output current in a voltage range, such that the DC to DC converter is operated with the maximum output power.

53. The junction box as claimed in claim 41, wherein the DC to DC converter is a resonant converter, the output signal is the output voltage of the DC to DC converter and the control module controls the output current in a current range, such that the DC to DC converter is operated with the maximum output power.