Endoscopic Suturing Device, System and Method

• US 20120165837A1
• Filed: 06/24/2011
• Published: 06/28/2012
• Est. Priority Date: 06/25/2010
• Status: Abandoned Application

• Current Assignee: Boss Instruments, Ltd., Inc.
• Original Assignee: Suturenetics, Inc.
• Inventors: Belman, Yuri, Zatyuryukin, Alexander Borisovich, Moore, Patricia A.
• Application Number:
  US13/168,426
• Publication Number:
  US 20120165837A1
• Time in Patent Office: Days
• US Class Current: 606/144
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/06 Needles ; Sutures; Needle-suture combinations; Holders or packages for needles or suture materials puncturing needles A61B17/34; hypodermic needles A61M5/32 ; sewing needles D05B85/00
• CPC Class Codes: A61B 17/062 Needle manipulators
• CPC Class Codes: A61B 2017/06028 by means of a cylindrical longitudinal blind bore machined at the suture-receiving end of the needle, e.g. opposite to needle tip
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft

Abstract

Improved medical suturing devices, systems, and methods may hold a suture needle at a fixed location relative to a handle of the device, allowing a surgeon to grasp and manipulate the handle of the suturing device to insert the needle through tissues. The exemplary device includes two needle grasping clamps extending from an elongate distal portion for endoscopic surgeries, including ear, nose and throat procedures. The two clamps alternate holding the suture needle, as the surgeon sutures the tissues, each clamp having a proximal and distal gripping jaw for grasping the needle. Preferably, the gripping surfaces of the proximal and distal gripping jaws are substantially parallel to the needle'"'"'s plane of curvature and exert a holding force on the needle substantially along an axis of the device.

Claims

1. A suturing method comprising:

introducing a body of a suturing device to a surgical site for a patient, the body extending along a device axis toward first and second clamps;

grasping a base portion of a needle between a distal jaw element and a proximal jaw element of the first clamp so that the needle is disposed along the device axis between the proximal jaw element and the distal jaw element, the needle having a needle axis extending from the base portion to a tissue penetrating portion having a sharp end;

inserting the sharp end of the needle through a tissue of the patient while the first clamp holds the needle at a fixed location relative to the body;

advancing the second clamp toward the needle by translating a shaft supporting the second clamp along the device axis and rotating the second clamp about the shaft;

grasping the tissue penetrating portion of the needle with the second clamp of the suturing device;

releasing the base portion of the needle from the first clamp and withdrawing the first clamp away from the needle by translating a shaft supporting the first clamp along the device axis and rotating the first clamp about the shaft;

pulling the base end of the needle through the tissue by moving the body of the suturing device while the second clamp holds the needle.

2. The suturing method of claim 1, wherein inserting the sharp end of the needle through the tissue and pulling the base end of the needle through the tissue each comprise moving the body of the suturing device by a physician manually holding a proximal portion of the suturing device.

3. The suturing method of claim 1, wherein grasping a portion of the needle comprises:

advancing the first or second clamp axially along the device axis toward the needle to a position lateral of the needle;

rotating the clamp laterally toward the portion of the needle once the needle is disposed axially between the jaw elements of the clamp such that the clamp partially surrounds the portion of the needle; and

closing the clamp on the portion of the needle.

4. The suturing method of claim 3, further comprising axially stressing the needle along the axis of the needle with the clamp before closing the clamp on the portion of the needle.

5. The suturing method of claim 1, wherein grasping a portion of the needle comprises:

advancing the first or second clamp axially along the device axis toward the needle to a position lateral of the needle;

rotating the clamp laterally toward the portion of the needle such that the

clamp partially surrounds the portion of the needle such that the proximal jaw element is proximal of the portion of the needle and the distal jaw element is distal of the portion of the needle;

advancing the clamp axially along the device axis slightly to contact the needle with the proximal portion of the needle to axially stress the needle; and

closing the clamp on the portion of the needle.

6. The suturing method of claim 1, wherein the steps are performed in the order in which the steps are written in the claim.

7. The suturing method of claim 1, wherein grasping the portion of the needle with the first or second clamp further comprises applying a gripping force on opposing outer surfaces of the portion of the needle by closing proximal and distal jaw elements of the clamp on the needle.

8. The suturing method of claim 7, wherein grasping a portion of the needle further comprises applying a gripping force on the portion of the needle with the clamp substantially in the direction of the device axis.

9. The suturing method of claim 1, further comprising simultaneously holding the portion of the needle near the base end and the portion of the needle near the sharp end with the first and second clamps before releasing the portion of the needle with the first clamp.

10. The suturing method of claim 9, wherein simultaneously holding the needle further comprises increasing a gripping force of the second clamp while simultaneously decreasing the gripping force of the first clamp.

11. The suturing method of claim 10, wherein the increase in the gripping force of one clamp roughly corresponds to the decrease in the gripping force of the other clamp.

12. The suturing method of claim 1, wherein inserting the distal portion of the device into the body cavity further comprises expanding the clamps from a folded configuration into a working configuration after the clamps pass through the trocar.

13. The suturing method of claim 12, wherein expanding the clamps from a folded configuration into a working configuration comprises moving a sheath relative to the body, the sheath constraining the clamps when in the folded configuration so as to facilitate insertion through the trocar and being moved to allow unfolding of the clamps to the working configuration.

14. The suturing method of claim 13, wherein expanding the clamps from a folded configuration into a working configuration comprises distally advancing the clamps beyond a sheath, the sheath having constrained the clamps when in the folded configuration so as to facilitate insertion through the trocar.

15. The suturing method of claim 12, further comprising:

releasing a locking mechanism that holds the clamps in the working configuration; and

folding the clamps from the working configuration to a folded configuration to facilitate removal of the trocar.

16. The suturing method of claim 1, wherein the grasping and releasing steps are effected by actuating a handle of the suturing device with a hand of a surgeon.

17. The suturing method of claim 1, wherein grasping and releasing of the clamps are effected by moving a handle between a first configuration relative to the body and a second configuration relative to the body, movement of the handle from the first configuration to the second configuration and back to the first configuration defining a handle actuation cycle, and wherein the needle alternates at least once between being supported by the first clamp and being supported by the second clamp with each handle actuation cycle.

18. An endoscopic suturing device for use with a suturing needle, the device comprising:

a body having a proximal portion disposed and a distal portion with a device axis extending therebetween;

a first shaft extendable from the distal portion of the body, the first shaft movable axially along the device axis and rotatable relative to the body;

a first clamp supported by the first shaft, the first clamp having a proximal jaw and a distal jaw;

a second shaft extendable from the distal portion of the body, the second shaft movable axially along the device axis and rotatable relative to the body;

a second clamp supported by the second shaft, the second clamp having a proximal jaw and a distal jaw; and

a linkage effecting movement of each of the first and second clamps between a retracted position and a grasping position by axial and rotation movement of the shafts, each clamp grasping a portion of the needle in the grasping position so that the needle is disposed along the device axis between the proximal jaw and the distal jaw, and each clamp is rotated laterally away from the needle and retracted proximally away from the needle in the retracted position to increase clearance between the retracted clamp and the tissue and/or needle.

19. The device of claim 18, each of the first and second shafts having a shaft axis extending distally from the distal portion of the body, and wherein the linkage, when moving a clamp from a retracted position to a grasping position, effects movement of the clamp by:

axial advancement of the first or second clamp along the device axis;

rotation movement of the axially advanced clamp about the shaft axis so that the needle is disposed between the proximal jaw and the distal jaw along the device axis; and

closing of the clamp on the needle so that the needle is held between the proximal jaw and distal jaw of the clamp.

20. The device of claim 19, wherein the linkage effects a slight axial movement of the clamp so that the proximal jaw engages the needle before closing the clamp on the needle and after rotation movement of the clamp about the shaft axis.

21. The device of claim 19, wherein the linkage, when moving a clamp from a grasping position to a retracted position, effects movement of the clamp by:

opening of the first or second clamp so as to release the needle between the proximal jaw and distal jaw of the clamp along the device axis;

rotation movement of the clamp about the shaft axis so as to move the clamp away from the needle; and

axial movement of the clamp away from the needle along the device axis.

22. The endoscopic suturing device of claim 18, wherein each clamp, proximal and distal jaw and shaft is rigid.

23. The endoscopic suturing device of claim 18, wherein the first and second clamp, the first and second shaft and the linkage effecting movement of each of the first and second clamps comprise a detachable cartridge to facilitate sterilization or customization of the device with different cartridges.

24. The endoscopic suturing device of claim 22, wherein the linkage effecting movement of each of the first and second clamps comprises a compression rod.

26. The endoscopic suturing device of claim 18, further comprising a handle disposed at the proximal end of the body and coupled to the first and second clamps by the linkage so that an actuation cycle of the handle alternates between:

the first clamp in the grasping position and the second clamp in the retracted position; and

the second clamp in the grasping position and the first clamp in the retracted position.

27. The endoscopic suturing device of claim 26, wherein each clamp opens after the other clamp has closed during the handle actuation cycle so that the clamps maintain the needle at a substantially fixed location relative to the body.

28. The endoscopic suturing device of claim 26, wherein each clamp is closed on the needle during a portion of the handle actuation cycle.

29. The endoscopic suturing device of claim 26, wherein one clamp exerts an increasing force on the needle while the other clamp exerts a decreasing force on the needle during the portion of the actuation cycle when both clamps are closed on the needle.

30. The endoscopic suturing device of claim 18, wherein the linkage effects advancement of the first or second clamp toward the needle and rotation of the clamp laterally toward the needle.

31. The endoscopic suturing device of claim 18, wherein each of the proximal and distal jaw elements of the first or second clamp comprise a gripping surface, the gripping surfaces positioned to grip almost entirely in the axial direction.

32. The endoscopic suturing device of claim 31, further comprising a chamfered projection disposed at an end of a jaw element to nudge a needle into alignment with the gripping surfaces of the jaws during grasping of the needle.

33. The endoscopic suturing device of claim 18, wherein the first or second clamp assembly has a folded configuration and a working configuration, the clamp having a reduced profile to facilitate introduction through a trocar into a body cavity of a patient in the folded configuration and the clamp unfolding to facilitate operation of the suturing device in the working configuration.

34. The endoscopic suturing device of claim 33, further comprising a sheath, wherein the sheath houses the clamps in the folded configuration during insertion through the trocar and wherein the sheath is positioned proximally of the clamps when the clamps are in the working configuration.

35. The endoscopic suturing device of claim 18, wherein the distal portion of the suturing device is removably coupled to the suturing device.

25. The endoscopic suturing device of claim 25, wherein the linkage effecting movement further comprises springs.