HEAT EXCHANGE DEVICE WITH IMPROVED EFFICIENCY

• US 20120168131A1
• Filed: 09/13/2010
• Published: 07/05/2012
• Est. Priority Date: 09/14/2009
• Status: Abandoned Application

• Current Assignee: Commissariat a L'Energie Atomique (AES Corporation)
• Original Assignee: Commissariat a L'Energie Atomique (AES Corporation)
• Inventors: Gavillet, Jerome, Phan, Hai Trieu
• Application Number:
  US13/395,770
• Publication Number:
  US 20120168131A1
• Time in Patent Office: Days
• US Class Current: 165/104.23
• CPC Class Codes: F28F 13/16 by applying an electrostatic field to the body of the heat-exchange medium
• CPC Class Codes: F28F 13/18 by applying coatings, e.g. radiation-absorbing, radiation-reflecting; by surface treatment, e.g. polishing
• CPC Class Codes: F28F 13/182 especially adapted for evaporator or condenser surfaces F28F13/187 takes precedence
• CPC Class Codes: F28F 13/185 Heat-exchange surfaces provided with microstructures or with porous coatings
• CPC Class Codes: F28F 2245/02 hydrophilic
• CPC Class Codes: F28F 2245/04 hydrophobic
• CPC Class Codes: H01L 23/473 by flowing liquids H01L23/4332, H01L23/4338 take precedence
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00

Abstract

A method for heat exchange by boiling a polar liquid on a surface including at least one low-wetting zone, including: a) generating appearance of nuclei of vapor bubbles on the low-wetting zone, and causing the nuclei to grow; and b) making the surface wetting by at least one electro-wetting system, to favor detachment of the gas bubbles formed in this manner.

Claims

1-35. -35. (canceled)

36. A method to implement heat exchanges by boiling a polar liquid on a surface including at least one low-wetting zone, comprising:

a) generating appearance of nuclei of vapor bubbles on said low-wetting zone, and causing said nuclei to grow; and

b) making said surface wetting by at least one electro-wetting system comprising at least one electrode associated with a counter electrode to favor detachment of said gas bubbles formed in this manner.

37. A method to implement heat exchanges by boiling according to claim 36, in which the surface is entirely low-wetting, and multiple electro-wetting systems are distributed under this surface;

in b) the electro-wetting systems are all activated simultaneously to favor detachment of said gas bubbles formed.

38. A method to implement heat exchanges by boiling according to claim 36, wherein the surface comprises a number m of electro-wetting systems, distributed under the surface and configured to be activated separately, wherein m is equal to n+p, wherein m, n and p are natural integers, wherein a) and b) are applied periodically to the n and to the p electro-wetting systems, wherein a) is applied to n systems and b) to p systems simultaneously, and wherein a) is applied simultaneously to the p systems and b) to the n systems simultaneously.

39. A method to implement heat exchanges according to claim 38, in which a period of activation of the electrodes is roughly equal to the sum of a period of generation of the nuclei of vapor bubbles and of a growth period of the vapor bubbles, or is between 10 Hz and 100 Hz.

40. A method to implement heat exchanges by boiling according to claim 36, in which the system comprises an electrode in a form of a track running under the surface, wherein said surface includes, above the electrode, alternating low-wetting and wetting zones, and wherein a) and b) apply to the single electrode.

41. A method to implement heat exchanges by boiling according to claim 36, wherein said boiling is convective and confined, and the surface then forms a portion of a duct in which the polar liquid flows, wherein said surface is located upstream from the zone wherein the heat exchange takes place;

the surface comprises heating means;

during a), the polar liquid undergoes a heat transfer on the surface.

42. A device for heat exchange by boiling comprising:

a surface in contact with a polar liquid and configured to extract heat from an element,

wherein said surface comprises at least one system configured to modify locally wettability of the surface in contact with the polar liquid by electro-wetting,

wherein said system comprises at least one electrode associated with a counter electrode and a controller to activate an electrode by application of a potential to said electrode,

wherein a wall of the surface has, at least partially, if no potential is applied to said electrode, low wettability properties, and

wherein the system is insulated from the liquid by a dielectric layer, such that if there is no potential nuclei of vapor bubbles and growth of said nuclei appear and, when a potential is applied, said gas bubbles formed in this manner become detached.

43. A heat exchange device according to claim 42, in which the polar liquid flows,

wherein said electro-wetting system is located in a portion of the wall upstream from a portion in contact with the element to be cooled, and

wherein said device further comprises a device to cause the liquid to flow in the duct, and a heater located in the area of the electro-wetting system.

44. A heat exchange device according to the claim 43, in which the electro-wetting system comprises at least one electrode associated with a counter electrode distributed transversely relative to the direction of flow of the liquid.

45. A heat exchange device according to claim 44, in which at least one electrode has a shape of a ring, and the counter electrode is positioned in the center of said ring.

46. A heat exchange device according to claim 45, in which the external diameter of the electrode is between 0.1 mm and 1 mm, and the diameter of the counter electrode is between 1 μ

m and 10 μ

m, wherein the distance between the electrode and the counter electrode is between 1 μ

m and 50 μ

m.

47. A heat exchange device according to claim 45, in which the distance between two adjacent electrodes is between 0.1 mm and 1 mm.

48. A heat exchange device according to one of claim 43, in which the heater is formed by a ring-shaped electrical resistor surrounded by the electrode and surrounding the counter electrode.

49. A heat exchange device according to claim 43, in which said electro-wetting system comprises a comb-shaped electrode comprising a body and fingers transverse to the body, wherein said fingers are aligned roughly in the polar liquid'"'"'s direction of flow, and a comb-shaped counter electrode, wherein the fingers of the counter electrode are interdigitated with those of the electrode, wherein the surface also comprises wetting zones alternating with low-wetting zones along the fingers, and wherein the heater passes between the fingers of the electrode and those of the counter electrode.

50. A heat exchange device according to claim 49, in which the wetting zones and the low-wetting zones take a form of strips roughly perpendicular to the direction of flow of the polar liquid, and extend along the full length of the comb.

51. A heat exchange device according to claim 42, in which the boiling takes place in a vessel, wherein said surface forms the base of said device, wherein the electro-wetting system comprises multiple electrodes associated with at least one counter electrode, and wherein said electrodes are distributed over the entire surface of the wall.

52. A heat exchange device according to claim 51, in which the controller simultaneously activates and deactivates all the electrodes periodically.

53. A heat exchange device according to claim 51, in which the controller activates and deactivates the electrodes in groups or separately and periodically in a phase-shifted manner.

54. A heat exchange device according to claim 51, in which the electrodes are distributed as on a draughtsboard.

55. A heat exchange device according to claim 54, in which the entire surface is low-wetting.

56. A heat exchange device according to claim 54, in which the zones above the electrodes are low-wetting and the zones between the zones above the electrodes are wetting.

57. A heat exchange device according to claim 56, in which the wetting zones take a form of a grid.

58. A heat exchange device according to claim 42, in which boiling takes place in a vessel, wherein said surface forms a base of said device, wherein the electro-wetting system comprises an electrode in a form of a track running under the surface of the wall, and a counter electrode in a form of a track passes beside the electrode.

59. A heat exchange device according to claim 58, in which the surfaces above the tracks are divided into zones of low wettability by zones of satisfactory wettability.

60. A heat exchange device according to claim 58, in which the electrode and the counter electrode are configured in a form of a spiral.

61. A heat exchange device according to claim 60, in which the surface above the electrodes comprises first strips having properties of satisfactory wettability, and second strips having properties of low wettability, wherein said first and second strips alternate and intersect the various portions of the electrode.

62. A heat exchange device according to claim 58, in which the electrode and the counter electrode take a form of interdigitated combs, wherein the surface includes wetting zones and low-wetting zones above the electrode.

63. A heat exchange device according to claim 62, in which the wetting zones and low-wetting zones are formed by wetting and low-wetting strips intersecting the combs'"'"' fingers.

64. A heat exchange device according to claim 42, in which the polar liquid is water or an ethylene glycol.

65. A method for production of a thermal exchange device according to claim 42, comprising:

a) deposition of a first electrical insulating layer on a substrate;

b) deposition of an electrical conducting layer on said electrical insulating layer to form electrodes;

c) deposition of a second electrical insulating layer on the electrical conducting layer; and

d) deposition on the second electrical insulating layer of a film having low wettability properties.

66. A method of production of a heat exchange device according to claim 65, further comprising e) production in the film of zones having satisfactory wettability properties.

67. A method of production of a heat exchange device according to claim 65, in which e) is obtained by oxidization of the film having low wettability properties by a laser.

68. A method of production of a heat exchange device according to claim 65, further comprising etching of the electrical conducting layer.

69. A method of production of a heat exchange device according to claim 65, in which the substrate is made of steel, and the first electrically insulating layer is made of SiC/SiO₂.

70. A method for production of a thermal exchange device according to claim 65, in which the layer of low wettability is made of SiOC.