ORGANIC LIGHT EMITTING DIODE DISPLAY DEVICE HAVING A TWO-SIDED SUBSTRATE AND METHOD OF FORMING THE SAME

• US 20120169682A1
• Filed: 12/29/2010
• Published: 07/05/2012
• Est. Priority Date: 12/29/2010
• Status: Abandoned Application

• Current Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: KUHLMAN, FREDERICK F., HARBACH, ANDREW P., SARMA, DWADASI H.R.
• Application Number:
  US12/980,461
• Publication Number:
  US 20120169682A1
• Time in Patent Office: Days
• US Class Current: 345/205
• CPC Class Codes: H10K 59/123 Connection of the pixel electrodes to the thin film transistors [TFT]
• CPC Class Codes: H10K 59/129 Chiplets
• CPC Class Codes: H10K 59/131 Interconnections, e.g. wiring lines or terminals
• CPC Class Codes: H10K 59/352 the areas of the RGB subpixels being different

Abstract

A display device built on an insulating substrate suitable for processing on both sides that includes a plurality of conductive through-holes through the substrate. One side is reserved for a high-density array of organic light emitting diodes (OLEDs). The OLEDs can be high-density because the electrical connections for the OLEDs are on the other side of the substrate and interconnected via the conductive through-holes. The cathode sides of the OLEDs are interconnected by a light transmitting layer overlaying the cathode side that is electrical conductive. On the side of the substrate opposite the OLEDs is an array of anode contacts configured to form an electrical contact with a driver circuit.

Claims

1. A display device comprising:

an insulating substrate configured to define a first side and a second side, said insulating substrate comprising a plurality of conductive through-holes extending between the first side and the second side;

a high-density array of organic light emitting diodes overlaying the first side, wherein each organic light emitting diode is configured to define an anode side overlying and electrically connected to one or more of the conductive through-holes, and define a cathode side opposite the anode side;

a light transmitting layer overlaying the cathode side and configured to electrically interconnect each cathode side of the organic light emitting diodes; and

an array of anode contacts arranged on the second side, wherein each anode contact is electrically connected to an anode side via a conductive through-hole, and the anode contacts are configured to form an electrical contact with a driver circuit.

2. The display device in accordance with claim 1, wherein the insulating substrate is formed of a polymeric compound.

3. The display device in accordance with claim 1, wherein the high density array is configured to define a perimeter surrounding the high density array, the insulating substrate has conductive through-holes located outside the perimeter, the light transmitting layer makes electrical contact with a conductive through-hole located outside the perimeter, and the driver circuit makes electrical contact with a cathode side via the conductive through-holes outside the perimeter.

4. The display device in accordance with claim 1, wherein the driver circuit includes a thin film transistor.

5. A method of forming a display device comprising an insulating substrate configured to define a first side and a second side, said insulating substrate comprising a plurality of conductive through-holes extending between the first side and the second side, said method comprising the steps of:

applying a high-density array of organic light emitting diodes on the first side, wherein each organic light emitting diode has an anode side overlying and electrically connecting to one or more of the conductive through-holes, and has a cathode side opposite the anode side;

applying a light transmitting layer to the cathode side that electrically interconnects each cathode side of the organic light emitting diodes; and

applying an array of anode contacts arranged on the second side, wherein each anode contact is electrically connected to an anode side via a conductive through-hole, and the anode contacts are configured to form an electrical contact with a driver circuit.

6. The method in accordance with claim 5, wherein the step of applying a light transmitting layer includes applying the light transmitting layer to the first side outside a perimeter surrounding the high density array such that the cathode side makes electrical contact with a conductive through-hole located outside the perimeter.

7. The method in accordance with claim 5, wherein the method includes the step of coupling a driver circuit to the array of anode contacts.

8. The method in accordance with claim 7, wherein the step of coupling a driver circuit to the array of anode contacts includes applying a thin film transistor to the second side.

9. The method in accordance with claim 5, wherein the method includes the step flipping the substrate following the steps of applying the high-density array of organic light emitting diodes and applying the light transmitting layer, and before the step of applying the array of anode contacts.