CHARGE STATE DETECTING DEVICE FOR BATTERY PACK AND METHOD FOR DETECTING CHARGE STATE

• US 20120173179A1
• Filed: 09/03/2009
• Published: 07/05/2012
• Est. Priority Date: 09/03/2009
• Status: Active Grant

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Matsumoto, Junichi
• Granted Patent: US 8,886,479 B2
• Time in Patent Office: Days
• US Class Current: 702/63
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2260/44 by parameter estimation
• CPC Class Codes: B60L 50/16 with provision for separate direct mechanical propulsion
• CPC Class Codes: B60L 50/61 by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/42 Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells H01M10/60 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

A total SOC of a battery pack including a collection of a plurality of battery blocks is calculated based on a plurality of block SOCs representing respective stored charge amounts in the plurality of battery blocks. In the case where a block SOC maximum value is higher than a control upper limit value, the total SOC is calculated to be higher than the control upper limit value. On the other hand, in the case where a block SOC minimum value is lower than a control lower limit value, the total SOC is calculated to be lower than the control upper limit value. Further, in the case where each of the block SOCs is in a range of not less than the control lower limit value and not more than the control upper limit value, the total SOC is determined to fall within the range of not less than the control lower limit value and not more than the control upper limit value.

Claims

1-10. -10. (canceled)

11. A charge state detecting device for a battery pack having a plurality of battery cells connected to one another in series,

said plurality of battery cells being divided into a plurality of battery blocks each having at least one battery cell,

the charge state detecting device comprising:

a stored charge amount estimating unit configured to calculate a plurality of stored charge amount estimate values respectively corresponding to said plurality of battery blocks, based on respective state detection values at said plurality of battery blocks; and

a total stored charge amount setting out unit configured to set a total stored charge amount estimate value of the battery pack based on said plurality of stored charge amount estimate values,

said total stored charge amount setting unit being configured to;

set said total stored charge amount estimate value to be higher than a control upper limit value in a first case where a maximum value of said plurality of stored charge amount estimate values is higher than said control upper limit value;

set said total stored charge amount estimate value to be lower than a control lower limit value in a second case where a minimum value of said plurality of stored charge amount estimate values is lower than said control lower limit value; and

set said total stored charge amount estimate value at a value within a control range defined to be not less than said control lower limit value and not more than said control upper limit value, based on a distribution of said plurality of stored charge amount estimate values at present in a third case where all of said plurality of stored charge amount estimate values are within said control range,

said total stored charge amount setting unit being configured to calculate a variation amount in accordance with a difference between said maximum value and said minimum value and being configured to determine a parameter in accordance with a ratio of a second value to a first value, said first value being obtained by subtracting said variation amount from a control width representing a width of said control range, said second value being obtained by subtracting said variation amount and said control lower limit value from said maximum value, said parameter indicating where said plurality of stored charge amount estimate values at present are located in said control range, said total stored charge amount setting unit being configured to set said total stored charge amount estimate value in accordance with a total of a multiplication value of said parameter and said control width and said control lower limit value.

12. The charge state detecting device for the battery pack according to claim 11, wherein in said third case, said total stored charge amount setting unit is configured to set said total stored charge amount estimate value at said control lower limit value in a case where said minimum value is equal to said control lower limit value , and set said total stored charge amount estimate value at said control upper limit value in a case where said maximum value is equal to said control upper limit value .

13. The charge state detecting device for the battery pack according to claim 11, wherein said total stored charge amount setting unit is configured to set said total stored charge amount estimate value in accordance with said maximum value when a variation amount according to a difference between said maximum value and said minimum value is larger than a predetermined value.

14. The charge state detecting device for the battery pack according to claim 13, wherein said predetermined value is set at a value obtained by subtracting a predetermined safety margin from a control width representing a width of said control range.

15. A method for detecting a charge state of a battery pack having a plurality of battery cells connected to one another in series,

said plurality of battery cells being divided into a plurality of battery blocks each having at least one battery cell,

the method for detecting the charge state comprising the steps of:

calculating a plurality of stored charge amount estimate values respectively corresponding to said plurality of battery blocks, based on respective state detection values at said plurality of battery blocks;

determining a maximum value and a minimum value of said plurality of stored charge amount estimate values; and

setting a total stored charge amount estimate value of the battery pack based on said plurality of stored charge amount estimate values,

in the step of setting, said total stored charge amount estimate value being set to be higher than a control upper limit value in a first case where said maximum value is higher than said control upper limit value, said total stored charge amount estimate value being set to be lower than a control lower limit value in a second case where said minimum value is lower than said control lower limit value, and said total stored charge amount estimate value being set at a value within a control range defined to be not less than said control lower limit value and not more than said control upper limit value, based on a distribution of said plurality of stored charge amount estimate values at present in a third case where all of said plurality of stored charge amount estimate values are within said control range,

the step of determining further determining a variation amount in accordance with a difference between said maximum value and said minimum value ,

the step of setting including the steps of

determining a parameter in accordance with a ratio of a second value to a first value, said first value being obtained by subtracting said variation amount from a control width representing a width of said control range, said second value being obtained by subtracting said variation amount and said control lower limit value from said maximum value, said parameter indicating where said plurality of stored charge amount estimate values at present are located in said control range, and

calculating said total stored charge amount estimate value in accordance with a total of a multiplication value of said parameter and said control width and said control lower limit value.

16. The method for detecting the charge state of the battery pack according to claim 15, wherein in said third case , the step of setting sets said total stored charge amount estimate value at said control lower limit value in a case where said minimum value is equal to said control lower limit value, and sets said total stored charge amount estimate value at said control upper limit value in a case where said maximum value is equal to said control upper limit value.

17. The method for detecting the charge state of the battery pack according to claim 15, wherein, the step of determining further determines a variation amount in accordance with a difference between said maximum value and said minimum value,

the method for detecting the charge state further comprising the step of setting said total stored charge amount estimate value in accordance with said maximum value when said variation amount is larger than a predetermined value.

18. The method for detecting the charge state of the battery pack according to claim 17, wherein said predetermined value is set at a value obtained by subtracting a predetermined safety margin from a control width representing a width of said control range.