FIXING DEVICE AND IMAGE FORMING APPARATUS INCLUDING SAME

• US 20120177418A1
• Filed: 12/29/2011
• Published: 07/12/2012
• Est. Priority Date: 01/11/2011
• Status: Active Grant

• Current Assignee: Ricoh Company Limited
• Original Assignee: Ricoh Company Limited
• Inventors: MATSUSAKA, Susumu, HASHIYADA, Tsuyoshi, HASEGAWA, Motokazu, ISOE, Yukari
• Granted Patent: US 8,849,169 B2
• Time in Patent Office: Days
• US Class Current: 399/328
• CPC Class Codes: G03G 15/2053 Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating

Abstract

An induction heating-type fixing device includes a fixing member, an excitation coil, a magnetic core, a holder, and a pressing member. The fixing member includes a heat generating layer to heat and fuse a toner image on a recording medium. The excitation coil wound a predetermined number of times is disposed facing an outer surface of the fixing member, to generate a magnetic flux relative to the fixing member. The magnetic core forms a continuous magnetic path to direct the magnetic flux generated by the excitation coil to the fixing member. The holder holds the excitation coil and the magnetic core. The pressing member is disposed opposite the fixing member to press against the fixing member and form a fixing nip between the fixing member and the pressing member through which the recording medium is conveyed. The magnetic core is exposed from the holder at the fixing member side.

Claims

1. An induction heating-type fixing device, comprising:

a fixing member including a heat generating layer to heat and fuse a toner image on a recording medium;

an excitation coil wound a predetermined number of times and facing an outer surface of the fixing member, to generate a magnetic flux relative to the fixing member;

a magnetic core to form a continuous magnetic path to direct the magnetic flux generated by the excitation coil to the fixing member;

a holder to hold the excitation coil and the magnetic core; and

a pressing member disposed opposite the fixing member to press against the fixing member and form a fixing nip between the fixing member and the pressing member through which the recording medium is conveyed,

the magnetic core exposed from the holder at the fixing member side.

2. The fixing device, according to claim 1, wherein the magnetic core comprises:

a plurality of arch cores disposed facing the outer surface of the fixing member with the exciting coil disposed therebetween;

a plurality of side cores disposed at sides of the excitation coil and facing the fixing member, the plurality of side cores contacting the arch cores; and

a plurality of center cores disposed in the center of the excitation coil windings and facing the fixing member,

wherein the plurality of side cores and/or the plurality of center cores are exposed from the holder.

3. The fixing device according to claim 2, wherein the plurality of the side cores and/or the plurality of center cores are adhered to the holder using an adhesive agent.

4. The fixing device, according to claim 2, wherein the holder includes a plurality of notches and a plurality of reinforcing members to reinforce the holder,

wherein the plurality of side cores and/or the plurality of center cores are inserted through the notches,

wherein the reinforcing members are each disposed between the plurality of side cores and/or between the plurality of the center cores, or between each of the plurality of side cores and the plurality of center cores in a longitudinal direction of the holder.

5. The fixing device according to claim 4, wherein the plurality of reinforcing members are ribs.

6. The fixing device, according to claim 1, wherein the magnetic core comprises:

a plurality of arch cores disposed facing the outer surface of the fixing member with the exciting coil disposed therebetween; and

a plurality of side cores disposed at sides of the excitation coil and facing the fixing member, the plurality of side cores contacting the arch cores,

wherein the plurality of side cores are exposed from the holder at the fixing member side.

7. The fixing device, according to claim 1, wherein the magnetic core comprises:

a plurality of arch cores disposed facing the outer surface of the fixing member via the exciting coil; and

a plurality of center cores disposed in the center of the wound excitation coil and facing the fixing member,

wherein the center cores are exposed from the holder at the fixing member side.

8. The fixing device, according to claim 1, wherein the fixing member is a fixing roller and the pressing member is a pressing roller that presses against a recording medium conveyed to the fixing nip.

9. The fixing device, according to claim 1, wherein the pressing member is a pressing roller and the fixing member comprises:

a support roller;

an auxiliary roller disposed opposite the support roller; and

a fixing belt formed into a loop and wound around the support roller and the auxiliary roller,

the auxiliary roller contacting the pressing roller with the fixing belt disposed therebetween.

14. An image forming apparatus, comprising:

an image bearing member to bear an electrostatic latent image on a surface thereof;

a developing device to develop the electrostatic latent image formed on the image bearing member using toner to form a toner image;

a transfer device to transfer the toner image onto the recording medium; and

the induction heating-type fixing device of claim 1.

10. An induction-heating type fixing device, comprising:

a fixing member including a heat generating layer to heat and fuse a toner image on a recording medium;

an excitation coil wound a predetermined number of times and facing an outer surface of the fixing member, to generate a magnetic flux relative to the fixing member;

a magnetic core to form continuous magnetic path to direct the magnetic flux generated by the excitation coil to the fixing member;

a holder to hold the excitation coil and the magnetic core; and

a pressing member disposed opposite the fixing member, to press against the fixing member and form a fixing nip between the fixing member and the pressing member through which the recording medium is conveyed;

wherein the magnetic core is embedded in a wall of the holder.

11. The fixing device according to claim 10, wherein the magnetic core comprises:

a plurality of arch cores disposed facing the outer surface of the fixing member via the exciting coil;

a plurality of side cores disposed at sides of the excitation coil and facing the fixing member, the plurality of side cores contacting the arch cores; and

a plurality of center cores disposed in the center of the excitation coil windings and facing the fixing member.

12. The fixing device according to claim 11, wherein the plurality of side cores and/or the plurality of center cores are insert molded with the holder.

13. The fixing device according to claim 12, wherein the holder includes a plurality of openings and a positioning member that temporarily fixes the position of the plurality of side cores and/or the plurality of center cores in place relative to the holder from outside the holder through the openings.