PLANETARY TRANSMISSION WITH LAUNCH CLUTCH

• US 20120178572A1
• Filed: 12/13/2011
• Published: 07/12/2012
• Est. Priority Date: 01/06/2011
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Hart, James M.
• Granted Patent: US 8,591,364 B2
• Time in Patent Office: Days
• US Class Current: 475/116
• CPC Class Codes: F16H 2200/0065 the gear ratios comprising nine forward speeds
• CPC Class Codes: F16H 2200/2012 with four sets of orbital gears
• CPC Class Codes: F16H 2200/2046 with six engaging means
• CPC Class Codes: F16H 2312/14 Going to, or coming from standby operation, e.g. for engine start-stop operation at traffic lights
• CPC Class Codes: F16H 3/666 with compound planetary gear units, e.g. two intermeshing orbital gears F16H3/663 takes precedence
• CPC Class Codes: F16H 61/0031 using auxiliary pumps, e.g. pump driven by a different power source than the engine
• CPC Class Codes: F16H 61/686 with orbital gears

Abstract

A transmission system is provided having an input member, an output member, four planetary gear sets, a plurality of coupling members a plurality of torque transmitting devices, a launch clutch, and a hydraulic circuit. Each of the planetary gear sets includes first, second and third members. The torque transmitting devices may include clutches and brakes.

Claims

1. A transmission for a vehicle, the transmission comprising:

an input member;

an output member;

a plurality of planetary gear sets each having a first, a second, and a third member;

a launch clutch selectively engageable to connect the input member with an engine output of the vehicle;

a plurality of torque transmitting devices each selectively engageable to connect at least one of the first, second, and third members of at least one of the plurality of planetary gear sets with at least one other of a stationary member and the first, second, and third members of at least one of the plurality of planetary gear sets;

a plurality of actuators, wherein each of the plurality of actuators includes a cylinder and a piston that is translatable to actuate one of the launch clutch and at least one of the plurality of torque transmitting devices, and wherein the piston of each of the plurality of actuators is substantially rotationally stationary with respect to the cylinder, and wherein a first of the plurality of actuators is configured to selectively actuate the launch clutch;

an apply through bearing disposed between the first of the plurality of actuators and the launch clutch; and

a sealed hydraulic control system in fluid communication with the plurality of actuators, and

wherein the plurality of actuators and the plurality of torque transmitting devices are selectively engageable to establish a plurality of forward speed ratios and at least one reverse speed ratio between the launch clutch and the output member.

2. The transmission of claim 1 wherein the sealed hydraulic control circuit includes a pump and a plurality of fluid passages each connecting the pump to one of the plurality of actuators.

3. The transmission of claim 2 wherein the pump of the sealed hydraulic control circuit is an electric pump.

4. The transmission of claim 2 further including a fluid lubrication circuit that is independent of the sealed hydraulic actuation circuit.

5. The transmission of claim 4 wherein the fluid lubrication circuit further includes a mechanically driven pump.

6. The transmission of claim 1 further including a transmission housing and at least one bearing each disposed between one of the plurality of torque transmitting devices and the piston of one of the plurality of actuators, and wherein the cylinder of each of the plurality of actuators is defined by the transmission housing.

7. The transmission of claim 1 wherein the plurality of planetary gear sets includes a first, a second, a third, and a fourth planetary gear set, and wherein each of the first, second, and third members of the first and second planetary gear sets is included in one of a first rotary member, a second rotary member, a third rotary member, and a fourth rotary member, and wherein two of the members of the first planetary gear set are directly separately connected with two of the members of the second planetary gear set to form the first and the second rotary members, and wherein the fourth rotary member is connected to the launch clutch, and wherein each of the first, second, and third members of the third and fourth planetary gear sets is included in one of a fifth rotary member, a sixth rotary member, a seventh rotary member, and an eighth rotary member, and wherein two of the members of the third planetary gear set are directly separately connected with two of the members of the fourth planetary gear set to form the fifth and sixth rotary members and wherein the sixth rotary member is directly connected to the output member, and wherein the plurality of torque transmitting devices includes at least six torque transmitting devices each selectively engageable to connect at least one of the first, second, third, fourth, fifth, seventh, and eighth rotary members with at least one other of a stationary member and the first, second, third, fourth, fifth, seventh, and eighth rotary members, and wherein the first rotary member and the seventh rotary member are continuously connected to an interconnecting member, and wherein the actuators and torque transmitting devices are selectively engageable to establish at least nine forward speed ratios and at least one reverse speed ratio between the input member and the output member.

8. The transmission of claim 7 wherein a first of the six torque transmitting devices is selectively engageable to connect the fourth rotary member with the fifth rotary member.

9. The transmission of claim 8 wherein a second of the six torque transmitting devices is selectively engageable to connect the fourth rotary member with the eighth rotary member.

10. The transmission of claim 9 wherein a third of the six torque transmitting devices is selectively engageable to connect the third rotary member with the stationary member.

11. The transmission of claim 10 wherein a fourth of the six torque transmitting devices is selectively engageable to connect the second rotary member with the stationary member.

12. The transmission of claim 11 wherein a fifth of the six torque transmitting devices is selectively engageable to connect the first rotary member, the interconnecting member, and the seventh rotary member with the stationary member.

13. The transmission of claim 12 wherein a sixth of the six torque transmitting devices is selectively engageable to connect the fifth rotary member with the stationary member.

14. The transmission of claim 1 wherein the third member of the first planetary gear set and the third member of the second planetary gear set form the first rotary member, the second member of the first planetary gear set and the second member of the second planetary gear set form the second rotary member, the first member of the first planetary gear set forms the third rotary member, the first member of the second planetary gear set forms the fourth rotary member, the third member of the third planetary gear set and the third member of the fourth planetary gear set form the fifth rotary member, the second member of the third planetary gear set and the second member of the fourth planetary gear set form the sixth rotary member, the first member of the third planetary gear set forms the seventh rotary member, and the first member of the fourth planetary gear set forms the eighth rotary member.

15. The transmission of claim 14 the wherein the first members of the first, second, third, and fourth planetary gear sets are sun gears, the second members of the first, second, and third planetary gear sets and the third member of the fourth planetary gear set are ring gears, and the third members of the first, second, and third planetary gear sets and the second member of the fourth planetary gear set are carrier members.

16. A transmission for a vehicle, the transmission comprising:

an input member;

an output member;

a first and a second planetary gear set each having a first, a second, and a third member, wherein each of the first, second, and third members is included in one of a first rotary member, a second rotary member, a third rotary member, and a fourth rotary member, and wherein two of the members of the first planetary gear set are directly separately connected with two of the members of the second planetary gear set to form the first and the second rotary members;

a third and a fourth planetary gear set each having a first, a second, and a third member, wherein each of the first, second, and third members is included in one of a fifth rotary member, a sixth rotary member, a seventh rotary member, and an eighth rotary member, and wherein two of the members of the third planetary gear set are directly separately connected with two of the members of the fourth planetary gear set to form the fifth and sixth rotary members and wherein the sixth rotary member is directly connected to the output member;

a launch clutch selectively engageable to connect the input member with an engine output shaft of the vehicle, wherein the launch clutch is a friction clutch that substantially rotationally couples the input member with the engine output shaft;

a launch clutch actuator having a piston that is translatable to actuate the launch clutch;

an interconnecting member continuously connected to the first rotary member and the seventh rotary member;

a first torque transmitting device selectively engageable to connect the fourth rotary member with the fifth rotary member;

a first actuator having a piston that is translatable to actuate the first torque transmitting device;

a second torque transmitting device selectively engageable to connect the fourth rotary member with the eighth rotary member;

a second actuator having a piston that is translatable to actuate the second torque transmitting device;

a third torque transmitting device selectively engageable to connect the third rotary member with a stationary member;

a third actuator having a piston that is translatable to actuate the third torque transmitting device;

a fourth torque transmitting device selectively engageable to connect the second rotary member with the stationary member;

a fourth actuator having a piston that is translatable to actuate the fourth torque transmitting device;

a fifth torque transmitting device selectively engageable to connect the first rotary member, the interconnecting member, and the seventh rotary member with the stationary member;

a fifth actuator having a piston that is translatable to actuate the fifth torque transmitting device;

a sixth torque transmitting device selectively engageable to connect the fifth rotary member with the stationary member; and

a sixth actuator having a piston that is translatable to actuate the sixth torque transmitting device, and

wherein the actuators and torque transmitting devices are selectively engageable in combinations of at least two to establish at least nine forward speed ratios and at least one reverse speed ratio between the input member and the output member.

17. The transmission of claim 16 further including a sealed hydraulic actuation circuit including an electric pump and a plurality of fluid passages each connecting the pump to one of the launch clutch actuator, the first actuator, the second actuator, the third actuator, the fourth actuator, the fifth actuator, and the sixth actuator, and wherein each of the first, second, third, fourth, fifth, sixth, and launch actuators includes a cylinder defined by the transmission housing, and wherein the piston of each of the first, second, third, fourth, fifth, sixth, and launch actuators is substantially rotationally stationary with respect to the transmission housing.

18. The transmission of claim 16 further including a fluid lubrication circuit that is independent of the sealed hydraulic actuation circuit, wherein the fluid lubrication circuit includes a mechanically driven pump.

19. The transmission of claim 16 further including a plurality of bearings each disposed between one of the launch clutch, the first, second, third, fourth, fifth, and sixth torque transmitting devices and the launch actuator, the piston of one of the first, second, third, fourth, fifth, and sixth actuators.

20. The transmission of claim 19 wherein the plurality of bearings includes a launch bearing, a first bearing, and a second bearing, wherein the launch bearing is disposed between the launch clutch and the launch clutch actuator, the first bearing is disposed between the first torque transmitting device and the first actuator, and the second bearing is disposed between the second torque transmitting device and the second actuator.

21. The transmission of claim 16 wherein the third member of the first planetary gear set and the third member of the second planetary gear set form the first rotary member, the second member of the first planetary gear set and the second member of the second planetary gear set form the second rotary member, the first member of the first planetary gear set forms the third rotary member, the first member of the second planetary gear set forms the fourth rotary member, the third member of the third planetary gear set and the third member of the fourth planetary gear set form the fifth rotary member, the second member of the third planetary gear set and the second member of the fourth planetary gear set form the sixth rotary member, the first member of the third planetary gear set forms the seventh rotary member, and the first member of the fourth planetary gear set forms the eighth rotary member.

22. The transmission of claim 21 the wherein the first members of the first, second, third, and fourth planetary gear sets are sun gears, the second members of the first, second, and third planetary gear sets and the third member of the fourth planetary gear set are ring gears, and the third members of the first, second, and third planetary gear sets and the second member of the fourth planetary gear set are carrier members.