HYDRAULIC INJECTION SYSTEM FOR BONE CEMENT

• US 20120191101A1
• Filed: 01/06/2012
• Published: 07/26/2012
• Est. Priority Date: 01/06/2011
• Status: Abandoned Application

• Current Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Synthes Products Incorporated (Johnson & Johnson)
• Inventors: Chavatte, Kris, Roth, Christian, Nedunkanal, Suryo, Sertore, Michele, Wheeler, Kurtis, Weber, Markus, Oberli, Joel
• Application Number:
  US13/344,727
• Publication Number:
  US 20120191101A1
• Time in Patent Office: Days
• US Class Current: 606/94
• CPC Class Codes: A61B 17/8822 characterised by means facilitating expulsion of fluid from the introducer, e.g. a screw pump plunger, hydraulic force transmissions, application of vibrations or a vacuum
• CPC Class Codes: A61B 17/8827 with filtering, degassing, venting or pressure relief means
• CPC Class Codes: A61B 2017/00539 hydraulically

Abstract

A hydraulic injection system is provided for injecting bone cement to a target anatomical location. The injection system can include a hydraulic injector configured to dispense a pressurized fluid, a cement cartridge assembly, and one or more conduits. The cement cartridge assembly includes at least one cement cartridge configured to receive the pressurized fluid and deliver the bone cement to the target anatomical location. The conduit is connected between the hydraulic injector and the cement cartridge assembly.

Claims

1. A hydraulic injection system configured to inject bone cement, the hydraulic injection system comprising:

a cement cartridge assembly including a plunger and a cartridge body that defines an interior cavity that slidably supports the plunger such that the plunger defines a barrier surface that is movable in the interior cavity from a first position to a second position so as to eject fluid out the interior cavity;

a hydraulic injector comprising a housing that defines a fluid chamber, a fluid reservoir in fluid communication with the fluid chamber, a piston that has a first piston end that is at least partially disposed within the fluid chamber, a suction check valve that is disposed between the fluid reservoir and the fluid chamber, wherein the suction check valve allows fluid to travel along a direction from the fluid reservoir toward the fluid chamber, and prevents fluid from traveling from the fluid chamber to the fluid reservoir, and at least one outlet port that is in fluid tight communication with the fluid chamber; and

at least one conduit configured to fluidly interconnect the at least one outlet port of the hydraulic injector and the cement cartridge assembly so as to place the fluid chamber and the interior cavity of the cartridge body in fluid communication with each other.

2. The hydraulic system according to claim 1, wherein the cement cartridge assembly comprises a cartridge cap disposed in fluid-tight communication with the cartridge body, and the interior cavity having a discharge opening located at a distal end of the cartridge body.

3. The hydraulic system according to claim 1, wherein a distal end of the cartridge body comprises a needle fastener that is configured to connect to a cannulated needle so as to place the cannulated needle in fluid communication with the interior cavity.

4. The hydraulic injection system of claim 1, wherein the suction check valve is a low crack pressure check valve.

5. The hydraulic injection system of claim 4, wherein the low crack pressure check valve has a cracking pressure ranging between about 0 kPa and 100 kPa.

6. The hydraulic injection system of claim 1, wherein the hydraulic injector further includes an outlet control valve assembly disposed between the fluid chamber and the at least one outlet port, the outlet control valve assembly including an outlet control valve body and an outlet control switch, the outlet control switch including a plug portion, wherein the plug portion of the outlet control switch is seated in the outlet control valve body, and the outlet control valve body defining a valve inlet channel and at least one valve outlet channel, and wherein the plug portion includes at least two switch channels configured to selectively align with the valve inlet channel and the at least one valve outlet channel in the outlet control valve body such that a fluid flow between the fluid chamber and the at least one outlet port can be controlled by a selective alignment of the outlet control switch.

7. The hydraulic injection system of claim 1, wherein the cement cartridge assembly includes a single cement cartridge.

8. The hydraulic injection system of claim 1, wherein the cement cartridge assembly includes at least two cement cartridges.

9. The hydraulic injection system of claim 6, wherein the at least one valve outlet channel and the at least one outlet port includes two outlet valve channels and two outlet ports, respectively.

10. The hydraulic injection system of claim 1, wherein the hydraulic injection system is configured to generate a pressure in a range of about 0 to at least 200 bars.

11. The hydraulic injection system of claim 1, wherein the hydraulic injection system is configured to generate a pressure in a range of about 0 to at least 100 bars.

12. The hydraulic injection system of claim 1, wherein the hydraulic injection system is configured to generate a pressure in a range of about 0 to at least 80 bars.

13. The hydraulic injection system of claim 1, wherein the hydraulic injection system can generate a pressure in a range of about 0 to at least 50 bars.

14. The hydraulic injection system of claim 1, wherein the hydraulic injection system is configured to generate a pressure in a range of about 0 to at least 20 bars.

15. The hydraulic injection system of claim 1, wherein the hydraulic injector further includes a discharge check valve and wherein the discharge check valve is disposed between the fluid chamber and the at least one outlet port along a fluid flowpath such that the fluid chamber and the at least one outlet port are in fluid tight communication with one another.

16. The hydraulic injection system of claim 6, wherein the hydraulic injector further includes a discharge check valve and wherein the discharge check valve is disposed between the fluid chamber and the outlet control valve assembly along a fluid flowpath such that the fluid chamber and the outlet control valve assembly are in fluid tight communication with one another.

17. The hydraulic injection system of claim 1, wherein the at least one conduit has a length that is at least 50 cm.

18. The hydraulic injection system of claim 1, wherein the cartridge body is configured to house a bone cement.

19. The hydraulic injection system of claim 1, further comprising a cannulated needle configured to be coupled to the cement cartridge assembly.

20. The hydraulic injection system of claim 2, further comprising a hydraulic fluid conduit at least partially disposed within the cartridge cap, wherein the hydraulic fluid conduit is configured to fluidly interconnect the at least one conduit and the interior cavity.

21. The hydraulic injection system of claim 1, wherein the piston is configured to move with respect to the housing between a first position and a second position such that movement of the piston from the first position to the second position causes hydraulic fluid in the fluid chamber to be ejected out of the housing through the at least one outlet port, and movement of the piston from the second position to the first position causes hydraulic fluid in the fluid reservoir to travel to the fluid chamber through the suction check valve.

22. The hydraulic injection system of claim 2, wherein the cartridge cap defines an inner channel and a transverse channel that is in fluid communication with the inner channel, the transverse channel leads to the outside environment, and the cement cartridge assembly includes a venting valve that is configured to move between an open position in which the transverse channel is blocked, thereby precluding gases in the inner channel from exiting to the outside environment, and a closed position in which the transverse channel is in fluid communication with the outside environment, thereby allowing gases in the inner channel to escape to the outside environment.

23. A method for injecting bone cement to a target anatomical location comprising the steps of:

introducing cement into an interior cavity of a cement cartridge;

connecting the cement cartridge to a cannulated needle that is configured to access a target anatomical location so as to place the interior cavity of the cement cartridge in fluid communication with the needle;

connecting the cement cartridge to a hydraulic injector via a conduit such that the injector can deliver a pressurized fluid to the cartridge through at least one of first and second outlet port of the injector;

actuating an outlet control valve assembly of the hydraulic injector so as to direct pressurized fluid can be selectively directed from the injector, through the outlet control valve assembly, and into at least a select one of the first and second outlet ports;

actuating a piston of the injector to force fluid from the hydraulic injector to the cement cartridge, so as to hydraulically force bone cement from the cement cartridge through the cannulated needle to the target anatomical location.

24. The method of claim 23, further comprising selectively moving a venting valve of the cement cartridge from a closed position to an open position to remove gases from the cement cartridge before actuating the piston.

25. A method for injecting bone cement to a target anatomical location comprising the steps of:

introducing a bone cement into an interior cavity of a cement cartridge;

connecting the cement cartridge to a cannulated needle that accesses a target anatomical location;

connecting a first end of the cement cartridge to a hydraulic injector that has a fluid reservoir, such that the interior cavity of the cement cartridge is in fluid communication with the fluid reservoir via a conduit such that the injector can deliver a pressurized fluid from the fluid reservoir to the interior cavity through the conduit;

connecting a second end of the cement cartridge to a cannulated needle that is configured to access a target anatomical location, so as to place the interior cavity of the cement cartridge in fluid communication with the needle;

actuating the injector to force fluid from the fluid reservoir to the interior cavity, wherein the injector includes a suction check valve disposed between the piston and the fluid reservoir that prevents the pressurized fluid from traveling into the fluid reservoir; and

causing the fluid from the fluid reservoir to act against the cement cartridge so as to hydraulically force bone cement from the cartridge through the cannulated needle to the target anatomical location.

26. The method of claim 25, wherein the step of actuating the piston can be repeated more than once.

27. The method of claim 25, further comprising selectively moving a venting valve of the cement cartridge from a closed position to an open position to remove gases from the cement cartridge before actuating the piston.