EDGE-MOUNTED SENSOR
First Claim
1. A method comprising:
- creating at least one sensor device in a mechanical layer of silicon that is bonded to a first layer of glass;
attaching a second layer of glass to the mechanical layer of silicon to create a wafer;
creating at least one first via in at least one of the first or second layers of glass to expose a predefined area on a surface of the mechanical layer of silicon;
creating at least one second via in at least one of the first or second layers of glass, the at least one second via having a depth dimension that is less than a depth dimension of the at least one first via;
applying a metallic trace between the exposed area on the mechanical layer of silicon and at least a portion of the at least one second via;
slicing the wafer such that the at least one second via is separated into two sections, thereby creating a first sensor die; and
electrically and mechanically bonding a first one of the sliced sensor dies to a circuit board at a portion of a remainder of a wall of the sliced second via.
1 Assignment
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Accused Products
Abstract
Sensor packages and methods for making a sensor device package for side mounting on a circuit board. A sensor device(s) in a mechanical layer of silicon is sandwiched between first and second layers of glass to create a wafer. A first via(s) is created in the first or second layers to expose a predefined area of the mechanical layer of silicon. A second via(s) is created in the first or second layers. The least one second via has a depth dimension that is less than a depth dimension of the first via. A metallic trace is applied between the exposed area on the mechanical layer and a portion of the second via. The wafer is sliced such that the second via is separated into two sections, thereby creating a sensor die. The sensor die is then electrically and mechanically bonded to a circuit board at the sliced second via.
9 Citations
10 Claims
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1. A method comprising:
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creating at least one sensor device in a mechanical layer of silicon that is bonded to a first layer of glass; attaching a second layer of glass to the mechanical layer of silicon to create a wafer; creating at least one first via in at least one of the first or second layers of glass to expose a predefined area on a surface of the mechanical layer of silicon; creating at least one second via in at least one of the first or second layers of glass, the at least one second via having a depth dimension that is less than a depth dimension of the at least one first via; applying a metallic trace between the exposed area on the mechanical layer of silicon and at least a portion of the at least one second via; slicing the wafer such that the at least one second via is separated into two sections, thereby creating a first sensor die; and electrically and mechanically bonding a first one of the sliced sensor dies to a circuit board at a portion of a remainder of a wall of the sliced second via. - View Dependent Claims (2, 3, 4)
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5. A sensor die package comprising:
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a mechanical layer of silicon that is bonded to a first layer of glass, the mechanical layer comprising a sensor device; a second layer of glass attached to the mechanical layer of silicon; at least one first via in at least one of the first or second layers of glass configured to expose a predefined area on a surface of the mechanical layer of silicon; at least one second via in at least one of the first or second layers of glass, the at least one second via having a depth dimension that is less than a depth dimension of the at least one first via; and a metallic trace located between the exposed area on the mechanical layer of silicon and at least a portion of the at least one second via. - View Dependent Claims (6, 7)
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8. An accelerometer package comprising:
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a first sensor die comprising; a mechanical layer of silicon that is bonded to a first layer of glass, the mechanical layer comprising a sensor device; a second layer of glass attached to the mechanical layer of silicon; at least one first via in at least one of the first or second layers of glass configured to expose a predefined area on a surface of the mechanical layer of silicon; at least one second via in at least one of the first or second layers of glass, the at least one second via having a depth dimension that is less than a depth dimension of the at least one first via; a metallic trace located between the exposed area on the mechanical layer of silicon and at least a portion of the at least one second via; a circuit board; second and third sensor dies formed from a wafer used for creation of the first sensor die, wherein each of the second and third sensor dies comprises a sensor device; and a plurality of metallic beads configured to mechanically and electrically bond the first, second, and third dies to the circuit board such that sense axes for each of the sensor devices are perpendicular. - View Dependent Claims (9, 10)
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Specification