POWER PACK PARTIAL FAILURE DETECTION AND REMEDIAL CHARGING CONTROL

• US 20120194130A1
• Filed: 09/20/2011
• Published: 08/02/2012
• Est. Priority Date: 01/27/2011
• Status: Abandoned Application

• Current Assignee: Malikie Innovations Limited (Key Patent Innovations Limited)
• Original Assignee: Blackberry Limited
• Inventors: PATINO, Joseph, BRUBACHER, Jonathan Quinn, GERIS, Ryan Alexander, WU, Chee-Ming Jimmy
• Application Number:
  US13/237,196
• Publication Number:
  US 20120194130A1
• Time in Patent Office: Days
• US Class Current: 320/112
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/0047 with monitoring or indicating devices or circuits
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0071 with a programmable schedule
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Systems and methods to detect a failure of a subset of component power packs within a multiple component rechargeable power pack. At least one parameter of a charging current that is provided for a time duration to a rechargeable power pack is determined. A measured capacity change quantity for the rechargeable power pack during the time duration is estimated. The measured capacity change quantity is compared, after the time duration, to an expected capacity change quantity that is based upon the at least one parameter. A determination is made that at least one component power pack within the rechargeable power pack has failed based on a difference between the measured capacity change quantity and the expected capacity change quantity. A charging current parameter is modified in response to the determining that the at least one component power pack has failed.

Claims

1. A method for controlling power pack charging, the method comprising:

performing the following with a processor;

determining at least one parameter of a charging current provided to a rechargeable power pack, the rechargeable power pack comprising a plurality of component power packs, the charging current being provided for a time duration;

estimating a measured capacity change quantity for the rechargeable power pack during the time duration;

comparing, after the time duration, the measured capacity change quantity to an expected capacity change quantity, the expected capacity change quantity based upon the at least one parameter;

determining, based on a difference between the measured capacity change quantity and the expected capacity change quantity, that at least one component power pack has failed, the at least one component power pack comprising fewer than all of the plurality of component power packs; and

modifying a charging current parameter in response to the determining that the at least one component power pack has failed.

2. The method of claim 1, further comprising changing an operating mode of an operating circuit in response to the determining that the at least one component power pack has failed.

3. The method of claim 1, further comprising:

providing the charging current to the rechargeable power pack at a determined current level, wherein the determining at least one parameter comprises setting the determined current level,

wherein the time duration is a fixed time duration, and

wherein the measured capacity change quantity comprises a measured change in one of loaded voltage and unloaded voltage during the time duration and the expected capacity change quantity comprises an expected change in the one of loaded voltage and unloaded voltage given charging the rechargeable power pack at the determined current level for the fixed time duration.

4. The method of claim 1, further comprising:

providing the charging current to the rechargeable power pack at a specified determined voltage, wherein the determining at least one parameter comprises setting the specified determined voltage,

wherein the time duration is a fixed time duration, and

wherein the measured capacity change quantity comprises a measured change in charging current during the time duration the expected capacity change quantity comprises an expected change in charging current given charging the rechargeable power pack at the specified determined voltage for the fixed time duration.

5. The method of claim 1, further comprising:

providing the charging current to the rechargeable power pack at a determined charging voltage, wherein the determining at least one parameter comprises setting the determined charging voltage,

wherein the time duration is determined based upon a time for the rechargeable power pack to reach a specified change in capacity, and

wherein the measured capacity change quantity comprises the time duration and the expected capacity change quantity comprises an expected time duration for the specified change in capacity given charging the rechargeable power pack at the determined charging voltage.

6. The method of claim 5, wherein the specified change in capacity comprises at least one of a change in unloaded voltage, loaded voltage, a change in charging current level, and a change in rechargeable power pack impedance.

7. The method of claim 1, further comprising:

providing the charging current to the rechargeable power pack at a determined charging current level, wherein the determining at least one parameter comprises setting the determined current level,

wherein the time duration is determined based upon a time for the rechargeable power pack to reach a specified change in capacity, and

wherein the measured capacity change quantity comprises the time duration and the expected capacity change quantity comprises an expected time duration for the specified change in capacity given charging the rechargeable power pack at the determined current level.

8. The method of claim 7, wherein the specified change in capacity comprises at least one of a change in unloaded voltage, a change in loaded voltage, a change in charging current level, and a change in rechargeable power pack impedance.

9. The method of claim 1,

wherein the determining at least one parameter of the charging current comprises measuring a measured amount of net charging current provided during the time duration to the rechargeable power pack,

wherein the time duration is determined based upon a time for the rechargeable power pack to reach a specified change in capacity, and

wherein the measured capacity change quantity comprises the time duration and the expected capacity change quantity comprises an expected time duration for the specified change in capacity given the measured amount of net charging current provided during the time duration.

10. The method of claim 1,

wherein the determining at least one parameter of the charging current comprises measuring a measured amount of net charging current provided to the rechargeable power pack during the time duration,

wherein the estimating a measured capacity change quantity comprises determining a measured change in capacity of the rechargeable power pack during the time duration, and

wherein the measured capacity change quantity comprises the measured change in capacity and the expected capacity change quantity comprises an expected change in capacity that corresponds to the measured amount of net charging current.

11. An apparatus for charging a power pack, the apparatus comprising:

a power pack charging monitor configured to determine at least one parameter of a charging current provided to a rechargeable power pack, the rechargeable power pack comprising a plurality of component power packs, the charging current being provided for a time duration;

a power pack capacity monitor configured to estimate a measured capacity change quantity for the rechargeable power pack during the time duration; and

a power pack charging controller configured to;

compare, after the time duration, the measured capacity change quantity to an expected capacity change quantity, the expected capacity change quantity based upon the at least one parameter;

determine, based on a difference between the measured capacity change quantity and the expected capacity change quantity, that at least one component power pack has failed, the at least one component power pack comprising fewer than all of the plurality of component power packs; and

modify a charging current parameter in response to the determining that the at least one component power pack has failed.

12. The apparatus of claim 11, further comprising a controller, communicatively coupled to the power pack charging controller, the controller configured to change an operating mode of an operating circuit in response to the power pack charging controller determining that the at least one component power pack has failed.

13. The apparatus of claim 11, further comprising:

a controllable charging current source, communicatively coupled to the power pack charging controller, the controllable charging current source providing a configurable charging current level,

wherein the power pack charging controller is configured to determine the at least one parameter by at least configuring the controllable charging current source to provide the charging current at a determined current level,

wherein the time duration is a fixed time duration, and

wherein the power pack capacity monitor estimates the measured capacity change quantity by at least estimating a measured change in one of loaded voltage and unloaded voltage during the time duration, and

wherein the expected capacity change quantity comprises an expected change in the one of loaded voltage and unloaded voltage given charging the rechargeable power pack at the determined current level for the fixed time duration.

14. The apparatus of claim 11, further comprising:

a controllable charging voltage source, communicatively coupled to the power pack charging controller, the controllable charging voltage source providing the charging current at a configurable determined voltage,

wherein the power pack charging controller is configured to determine the at least one parameter by at least configuring the controllable charging voltage source to provide the charging current at a specified determined voltage,

wherein the time duration is a fixed time duration, and

wherein the measured capacity change quantity comprises a measured change in charging current during the time duration and the expected capacity change quantity comprises an expected change in charging current given charging the rechargeable power pack at the specified determined voltage for the fixed time duration.

15. The apparatus of claim 11, further comprising:

a controllable charging voltage source, communicatively coupled to the power pack charging controller, the controllable charging voltage source providing the charging current at a configurable determined voltage,

wherein the power pack charging controller is configured to determine the at least one parameter by at least configuring the controllable charging voltage source to provide the charging current at a specified determined voltage,

wherein the power pack capacity monitor is further configured to determine the time duration based upon determining a time for the rechargeable power pack to reach a specified change in capacity, and

wherein the measured capacity change quantity comprises the time duration and the expected capacity change quantity comprises an expected time duration for the specified change in capacity given charging the rechargeable power pack at the specified determined voltage for the time duration.

16. The apparatus of claim 15, wherein the specified change in capacity comprises at least one of a change in unloaded voltage, a change in loaded voltage, a change in charging current level, and a change in rechargeable power pack impedance.

17. The apparatus of claim 11, further comprising:

wherein the power pack charging monitor is configured to determine at least one parameter of the charging current by at least measuring a measured amount of net charging current provided during the time duration to the rechargeable power pack,

wherein the power pack capacity monitor is further configured to determine the time duration based upon determining a time for the rechargeable power pack to reach a specified change in capacity, and

wherein the measured capacity change quantity comprises the time duration and the expected capacity change quantity comprises an expected time duration for the specified change in capacity given the measured amount of net charging current provided during the time duration.

18. The apparatus of claim 17, wherein the specified change in capacity comprises at least one of a change in unloaded voltage, a change in loaded voltage, a change in charging current level, and a change in rechargeable power pack impedance.

19. The apparatus of claim 11,

wherein the power pack charging monitor is configured to determine at least one parameter of the charging current by at least measuring a measured amount of net charging current provided during the time duration to the rechargeable power pack,

wherein the power pack capacity monitor is further configured to determine the time duration based upon determining a time for the rechargeable power pack to reach a specified change in capacity, and

wherein the measured capacity change quantity comprises the time duration and the expected capacity change quantity comprises an expected time duration for the specified change in capacity given the measured amount of net charging current provided during the time duration.

20. The apparatus of claim 11,

wherein the power pack charging monitor is configured to determine at least one parameter of the charging current by at least measuring a measured amount of net charging current provided during the time duration to the rechargeable power pack,

wherein the power pack capacity monitor is configured to estimate the measured capacity change quantity by at least estimating a measured change in capacity of the rechargeable power pack during the time duration, and

wherein the measured capacity change quantity comprises the measured change in capacity and the expected capacity change quantity comprises an expected change in capacity that corresponds to the measured amount of net charging current.

21. A computer readable storage medium having computer readable program code embodied therewith, the computer readable program code comprising instructions for:

determining at least one parameter of a charging current provided to a rechargeable power pack, the rechargeable power pack comprising a plurality of component power packs, the charging current being provided for a time duration;

estimating a measured capacity change quantity for the rechargeable power pack during the time duration;

comparing, after the time duration, the measured capacity change quantity to an expected capacity change quantity, the expected capacity change quantity based upon the at least one parameter;

determining, based on a difference between the measured capacity change quantity and the expected capacity change quantity, that at least one component power pack has failed, the at least one component power pack comprising fewer than all of the plurality of component power packs; and

modifying a charging current parameter in response to the determining that the at least one component power pack has failed.

22. The computer program product of claim 21, the computer readable program code further comprising instructions for:

providing the charging current to the rechargeable power pack at a determined current level, wherein the determining at least one parameter comprises setting the determined current level,

wherein the time duration is a fixed time duration, and

wherein the measured capacity change quantity comprises a measured change in one of loaded voltage and unloaded voltage during the time duration and the expected capacity change quantity comprises an expected change in the one of loaded voltage and unloaded voltage given charging the rechargeable power pack at the determined current level for the fixed time duration.

23. The computer program product of claim 21, the computer readable program code further comprising instructions for:

providing the charging current to the rechargeable power pack at a specified determined voltage, wherein the determining at least one parameter comprises setting the specified determined voltage,

wherein the time duration is a fixed time duration, and

wherein the measured capacity change quantity comprises a measured change in charging current during the time duration the expected capacity change quantity comprises an expected change in charging current given charging the rechargeable power pack at the specified determined voltage for the fixed time duration.

24. A portable electronic device, comprising:

a housing;

a rechargeable power pack, contained within the housing, the rechargeable power pack comprising a plurality of component power packs;

an operating circuit, contained within the housing, operating with power obtained from the power pack;

a power pack charging monitor, contained within the housing, configured to determine at least one parameter of a charging current provided to the rechargeable power pack, the charging current being provided for a time duration;

power pack capacity monitor, contained within the housing, configured to estimate a measured capacity change quantity for the rechargeable power pack during the time duration; and

a power pack charging controller, contained within the housing, configured to;

compare, after the time duration, the measured capacity change quantity to an expected capacity change quantity, the expected capacity change quantity based upon the at least one parameter;

determine, based on a difference between the measured capacity change quantity and the expected capacity change quantity, that at least one component power pack has failed, the at least one component power pack comprising fewer than all of the plurality of component power packs; and

modify a charging current parameter in response to the determining that the at least one component power pack has failed.

25. The portable electronic device of claim 24, wherein at least one of the rechargeable power pack, the operating circuit, the power pack charging monitor, the power pack capacity monitor, and the power pack charging controller are non-removeably mounted within the housing.