MODULARIZED BALANCING BRIDGE FOR MULTIPLE VOLTAGE SOURCES

• US 20120212056A1
• Filed: 09/16/2011
• Published: 08/23/2012
• Est. Priority Date: 09/16/2011
• Status: Abandoned Application

• Current Assignee: FVT Research Inc. (Epiroc AB)
• Original Assignee: FVT Research Inc. (Epiroc AB)
• Inventors: Ewanchuk, Jeffrey, Salmon, John
• Application Number:
  US13/235,257
• Publication Number:
  US 20120212056A1
• Time in Patent Office: Days
• US Class Current: 307/43
• CPC Class Codes: H01F 27/2895 Windings disposed upon ring cores
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries

Abstract

A balancing bridge module includes a magnetic core, an intra-module pair of windings around the core, each to couple to a separate voltage source, and at least one inter-module winding around the core to couple to an adjacent balancing module. Each of the intra-module and inter-module windings has an equal number of turns and operates to balance voltages between the separate voltage sources and an adjacent module if coupled.

Claims

1. A balancing bridge module comprising:

a magnetic core;

an intra-module pair of windings around the core, each to couple to a separate voltage source; and

at least one inter-module winding around the core to couple to an adjacent balancing module;

wherein each of the intra-module and inter-module windings has an equal number of turns and operates to balance voltages between the separate voltage sources and an adjacent module if coupled.

2. The balancing module of claim 1, further comprising an inter-module pair of windings around the core, wherein each inter-module winding is configured to couple to an adjacent balancing bridge module.

3. The balancing module of claim 2, wherein the intra-module pair of windings are opposite each other on the magnetic core, and wherein the inter-module pair of windings are opposite each other on the magnetic core and substantially orthogonal to the intra-module pair of windings.

4. The balancing module of claim 2, further comprising a second balancing module that has at least one second inter-module winding;

wherein first and second winding leads of the first inter-module winding and first and second winding leads of the second inter-module winding are cross-coupled together.

5. The balancing module of claim 1, wherein the magnetic core is a toroidal magnetic core.

6. The balancing module of claim 1, wherein the magnetic core is a monolithic magnetic core.

7. The balancing module of claim 1, wherein the magnetic core is a multi-limb magnetic core.

8. The balancing module of claim 7, wherein the magnetic core is a three-limb magnetic core.

9. The balancing module of claim 1, further comprising at least one additional pair of intra-module windings around the core, each additional winding to couple to a separate voltage source.

10. The balancing module of claim 1, further comprising a battery coupled to each of the intra-module windings.

11. The balancing module of claim 1, further comprising a pair of switches, each switch is electrically coupled to one of the voltage sources and to a respective winding.

12. The balancing module of claim 11, further comprising a second pair of switches, each of the second pair of switches is electrically coupled to a corresponding one of the first pair of switches and to one of the voltage sources.

13. The balancing module of claim 11, wherein the switches are operated at a duty cycle of up to about 50%.

14. The balancing module of claim 11, further comprising a pair of current flow controllers, each current flow controller is electrically coupled to at least one of the switches and at least one of the voltage sources.

15. The balancing module of claim 14, wherein at least one winding is electrically coupled at a node that joins at least one of the switches and at least one of the current flow controllers, and wherein the at least one current flow controller is configured to permit current flow between at least one of the voltage sources and the winding when the at least one switch is on.

16. The balancing module of claim 14, further comprising a second balancing module;

wherein a current flow controller in the first balancing module is electrically coupled to a current flow controller in the second balancing module; and

wherein a switch in the first balancing module is electrically coupled to a switch in the second balancing module.

17. The balancing module of claim 11, wherein each switch is connected in series with one of the voltage sources and one of the windings.

18. The balancing module of claim 1, wherein a first node is coupled to (1) a negative terminal of the first voltage source, (2) a positive terminal of the second voltage source, and (3) at least one terminal of each winding of the intra-module pair of windings.

19. A method, comprising:

balancing, in a first module, a first intra-module voltage among multiple voltage sources;

providing an inter-module balancing current to a second module; and

balancing, in the second module, a second intra-module voltage among multiple other voltage sources;

wherein the balancing in the second balancing module includes using the inter-module balancing current.

20. A balancing bridge module comprising:

a magnetic core;

an intra-module pair of windings around the core, each to couple to a separate voltage source; and

an inter-module pair of windings around the core, each to couple to an adjacent module;

wherein windings of each of the intra-module and inter-module pairs of windings has an equal number of turns and operates to balance voltages between the separate voltage sources and each adjacent module if coupled.