ENGINE COOLING SYSTEM AND MOTOR THEREFOR

• US 20120216765A1
• Filed: 02/24/2012
• Published: 08/30/2012
• Est. Priority Date: 02/25/2011
• Status: Abandoned Application

• Current Assignee: Johnson Electric Company Limited (Johnson Electric Holdings Limited)
• Original Assignee: Johnson Electric Company Limited (Johnson Electric Holdings Limited)
• Inventors: QIN, Rui Feng, YANG, Ling, ZHOU, Chang Jin, GUAN, Xin Hui
• Application Number:
  US13/404,999
• Publication Number:
  US 20120216765A1
• Time in Patent Office: Days
• US Class Current: 123/41.49
• CPC Class Codes: H02K 1/265 Shape, form or location of the slots
• CPC Class Codes: H02K 23/40 characterised by the arrangement of the magnet circuits

Abstract

An engine cooling system includes an engine, a coolant tank, a radiator, a cooling module for cooling the radiator, and connecting pipes connecting the engine, the coolant tank and the radiator to form a loop. The cooling module includes a motor and an impeller. The motor includes a stator and a rotor. The stator forms 2P stator poles, wherein P is a positive integer. The rotor includes a shaft, a rotor core, and windings wound around the rotor core. The rotor core includes n teeth and forms n winding slots between the teeth. A slot has a radial depth less than one of the other slots. The number of winding slots n is a multiple of the number of stator poles. The windings includes coils each of which is wound about n/2P teeth.

Claims

1. An engine cooling system comprising:

an engine;

a coolant tank;

a radiator;

a plurality of connecting pipes connecting the engine, the coolant tank and the radiator to form a loop; and

a cooling module for cooling the radiator, the cooling module comprises a motor and an impeller driven by the motor, the motor comprising a stator and a rotor rotatably mounted confronting the stator, the stator forming 2P stator poles and wherein P is a positive integer, the rotor comprising a shaft, a rotor core fitted to the shaft, and a plurality of windings wound around the rotor core, the rotor core comprising n teeth and forming n winding slots between the teeth, wherein the number of the winding slots n is a multiple of the number of the stator poles 2P, at least one slot having a radial depth less than that of at least one of the other slots, the windings comprising a plurality of coils, and each of the coils is wound about n/2P teeth.

2. The engine cooling system of claim 1, wherein P is 2, and n is 20.

3. The engine cooling system of claim 1, wherein the winding slots are arranged in two or more groups of slots, along a first circumferential direction, each group comprising:

a first slot;

n/2P−

1 continuous second slots continuously arranged downstream of the first slot; and

a plurality of continuous third slots continuously arranged downstream of the second slots,

wherein radial depths of the first winding slot and the second winding slots are gradually reduced along the first circumferential direction.

4. The engine cooling system of claim 3, wherein coils wound first start from the first slot, and coils wound latter start from a corresponding winding slot that is next to the winding slot where the former wound coil started.

5. The engine cooling system of claim 3, wherein the winding slots are arranged into a plurality of groups of slots, and the first slots of the plurality of groups are equidistantly arranged along a circumference of the rotor core.

6. The engine cooling system of claim 3, wherein the third slots are inclined towards the first circumferential direction, while the other slots are inclined towards a direction opposite to the first circumferential direction.

7. The engine cooling system of claim 3, wherein the tooth between the first slot and the adjacent second slot defines a cutout at a radially outermost face thereof for identifying the first slot during winding.

8. The engine cooling system of claim 3, wherein radially innermost edges of the third slots are substantially located on an imaginary circle.

9. The engine cooling system of claim 1, wherein openings of all the winding slots are equidistantly arranged along the circumference of the rotor core.

10. A cooling module for an engine cooling system, comprising:

an impeller; and

a motor driving the impeller, the motor comprising a stator and a rotor rotatably mounted confronting the stator, the stator forming 2P stator poles and wherein P is a positive integer, the rotor comprising a shaft, a rotor core fitted to the shaft, and a plurality of windings wound around the rotor core, the rotor core comprising n teeth and forming n winding slots between the teeth, wherein the number of winding slots n is a multiple of the number of stator poles 2P, at least one slot having a radial depth less than that of at least one of the other slots, the windings comprising a plurality of coils, and each of the coils being wound about n/2P teeth.

11. The cooling module of claim 10, wherein P is 2, and n is 20.

12. The cooling module of claim 10, wherein the winding slots are arranged in two or more groups of slots, along a first circumferential direction, each group comprising:

a first slot;

n/2P−

1 continuous second slots continuously arranged downstream of the first slot; and

a plurality of continuous third slots continuously arranged downstream of the second slots,

wherein radial depths of the first winding slot and the second winding slots are gradually reduced along the first circumferential direction.

13. The cooling module of claim 12, wherein the winding slots are arranged into a plurality of groups of slots, and the first slots of the plurality of groups are equidistantly arranged along a circumference of the rotor core.

14. The cooling module of claim 12, wherein the third slots are inclined towards the first circumferential direction, while the other slots are inclined towards a direction opposite to the first circumferential direction.

15. The cooling module of claim 12, wherein radially innermost edges of the third slots are substantially located on an imaginary circle.

16. A motor for an engine cooling system, comprising:

a stator forming 2P stator poles, wherein P is a positive integer; and

a rotor rotatably mounted confronting the stator, the rotor comprising a shaft, a rotor core fitted to the shaft, and a plurality of windings wound around the rotor core, the rotor core comprising n teeth and forming n winding slots between the teeth, wherein the number of winding slots n is a multiple of the number of stator poles 2P, at least one slot having a radial depth less than that of at least one of the other slots, the windings comprising a plurality of coils, and each of the coils being wound about n/2P teeth.

17. The motor of claim 16, wherein P is 2, and n is 20.

18. The motor of claim 16, wherein the winding slots are arranged in two or more groups of slots, along a first circumferential direction, each group comprising:

a first slot;

n/2P−

1 continuous second slots continuously arranged downstream of the first slot; and

a plurality of continuous third slots continuously arranged downstream of the second slots,

wherein radial depths of the first winding slot and the second winding slots are gradually reduced along the first circumferential direction.

19. The motor of claim 18, wherein the winding slots are arranged into a plurality of groups of slots, and the first slots of the plurality of groups are equidistantly arranged along a circumference of the rotor core.

20. The motor of claim 18, wherein radially innermost edges of the third slots are substantially located on an imaginary circle.