MASK SYSTEM

• US 20120234326A1
• Filed: 01/13/2012
• Published: 09/20/2012
• Est. Priority Date: 01/14/2011
• Status: Abandoned Application

• Current Assignee: Resmed Limited (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Formica, Justin John, Moiler, Grant, MAZZONE, Damien Julian, Stuebiger, Kai, Pellegatti, Sofietje
• Application Number:
  US13/350,622
• Publication Number:
  US 20120234326A1
• Time in Patent Office: Days
• US Class Current: 128/206.26
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0683 Holding devices therefor

Abstract

A mask system includes a frame and a cushion provided to the frame. The frame provides a brace or fulcrum like structure about which the cushion may pivot, bend, and/or flex.

Claims

1. A mask system, comprising:

a frame; and

a cushion provided to the frame,

wherein the frame provides a brace or fulcrum structure about which the cushion may pivot, bend, and/or flex.

2. A mask system according to claim 1, wherein one or more portions of the cushion include a fillable bladder filled with gel or super soft solid.

3. A mask system according to claim 2, wherein the frame provides a pivot point for the bladder to fold over in use and avoid bottoming out onto the frame.

4. A sealing arrangement for a mask system, comprising:

a cushion molded in a single piece from an elastic material,

the cushion including a sealing membrane adapted to form a seal with a patient'"'"'s face, an undercushion, and a fillable bladder filled with a gel or super soft solid,

the undercushion and fillable bladder provided in one or more selected regions of the cushion,

wherein the undercushion is provided in all regions of the cushion except a nasal bridge region of the cushion and the fillable bladder is provided in lower cheek and corner of nose regions of the cushion.

5. A mask system, comprising:

a frame including a generally open construction; and

a cushion including a breathing chamber and adapted to form a seal with a patient'"'"'s face, the cushion being supported by the frame such that an exterior surface of the cushion engages an interior surface of the frame,

one or more portions of the cushion including a fillable bladder filled with a gel or a super soft solid.

6. A mask system according to claim 5, wherein the cushion includes a sealing membrane adapted to form a seal with the patient'"'"'s face and further includes an undercushion in one or more selected regions of the cushion.

7. A mask system according to claim 6, wherein the undercushion is provided in all regions of the cushion except a nasal bridge region of the cushion.

8. A mask system according to claim 6, wherein the undercushion is provided in all regions of the cushion except a nasal bridge region of the cushion and an upper lip region of the cushion.

9. A mask system according to claim 7, wherein a lower portion of the membrane in at least the nasal bridge region of the cushion includes a gusset.

10. A mask system according to claim 6, wherein the undercushion defines an upper wail of the bladder.

11. A mask system according to claim 10, wherein the undercushion intersects with an inner wall of the bladder, and the inner wall includes a curved or slanted portion providing a feature to control buckling of the inner wall in use.

12. A mask system according to claim 11, wherein the undercushion includes a free end that overhangs the inner wall.

13. A mask system according to claim 6, wherein the undercushion is spaced from the bladder such that the sealing membrane and the undercushion provide a dual wall seal.

14. A mask system according to claim 6, wherein a gap between the sealing membrane and the undercushion varies in different regions of the cushion.

15. A mask system according to claim 5, wherein the fillable bladder is only provided in a lower cheek region of the cushion and a corner of nose region of the cushion.

16. A mask system according to claim 5, wherein the fillable bladder is only provided in side of nose, upper cheek, lower cheek, and corner of nose regions of the cushion.

17. A mask system according to claim 6, wherein the cushion includes only a fillable bladder in a corner of nose region of the cushion adapted to form a seal with the patient'"'"'s face.

18. A mask system according to claim 5, wherein the frame includes a lug to interface with the cushion for alignment and glide.

19. A mask system according to claim 18, wherein the lug includes a curvature or scoop-shape that substantially matches a geometry of a non-face-contacting side of the cushion.

20. A mask system according to claim 5, wherein the cushion includes a sealing membrane adapted to form a seal with the patient'"'"'s face, and a gap between the sealing membrane and an upper wall of the bladder is between about 0-2 mm.

21. A cushion for a mask system, comprising:

a sealing membrane adapted to form a seal with a patient'"'"'s face;

a support layer adapted to support the sealing membrane; and

a composite sealing portion including the sealing membrane and at least a portion of the support layer,

wherein the sealing membrane is removed in at least one region of the cushion such that the support layer is adapted to seal directly on the patient'"'"'s face.

22. A cushion according to claim 21, wherein the sealing membrane is removed in a corner of nose region of the cushion.

23. A cushion according to claim 21, wherein the support layer includes a tillable bladder filled with a gel or a super soft solid.

24. A cushion according to claim 23, wherein a gap between the sealing membrane and the bladder varies in different regions of the cushion.

25. A cushion according to claim 24, wherein the gap is larger in nasal bridge and side of nose regions of the cushion than in cheek regions of the cushion.

26. A cushion according to claim 21, further comprising a transition region between the sealing membrane and the support layer.

27. A mask system, comprising:

a frame; and

a cushion provided to the frame,

wherein the frame interfaces with the cushion to separate a functional or active portion of the cushion from a tactile or aesthetic portion of the cushion.

28. A mask system according to claim 27, wherein one or more portions of the cushion include a tillable bladder filled with a gel or a super soft solid.

29. A mask system according to claim 28, wherein the tactile or aesthetic portion of the cushion provides a gel overflow area for compressed gel from the functional or active portion of the cushion.

30. A cushion for a mask system, comprising:

a membrane adapted to form a seal with a patient'"'"'s face; and

an undercushion adapted to support the membrane,

wherein the undercushion comprises a bladder portion structured to receive a conformable material, and the membrane is constructed and arranged to form in use a compression-type seal with the patient in a corner of nose region of the cushion, and the membrane is constructed and arranged to form in use a tension-type seal with the patient in a nasal bridge region of the cushion.

31. A cushion according to claim 30, wherein the undercushion is located at a side of nose region of the cushion.

32. A cushion according to claim 30, wherein the bladder portion is located at the corner of nose region of the cushion.

33. A cushion according to claim 30, wherein the conformable material is a gel or super soft solid.

34. A cushion for a mask system, comprising:

a bladder adapted to receive a conformable material and having a maximum fill level; and

an overflow region adjacent the bladder and adapted to receive any portion of the conformable material exceeding the maximum fill level.

35. The cushion of claim 34, further comprising a dividing wall positioned between the overflow region and the bladder.

36. The cushion of claim 34, further comprising an injection opening adjacent the overflow region and adapted to permit entry of a nozzle to fill the bladder with the conformable material.

37. The cushion of claim 36, further comprising a cap covering the injection opening.

38. The cushion of claim 34, further comprising a membrane adapted to form a seal with a patient'"'"'s face,

wherein the bladder includes a portion forming an undercushion adapted to support the membrane.

39. A sealing arrangement for a mask system, comprising:

a cushion molded in a single piece from an elastic material,

the cushion including a sealing membrane adapted to form a seal with a patient'"'"'s face, an undercushion, and a fillable bladder filled with a gel or super soft solid,

the undercushion and fillable bladder being provided in one or more selected regions of the cushion,

wherein the undercushion is provided in all regions of the cushion except a nasal bridge region, and the fillable bladder is only provided in side of nose, upper cheek, lower cheek and corner of nose regions of the cushion.

40. The sealing arrangement of claim 39, wherein the undercushion is spaced from the bladder such that the sealing membrane and the undercushion provide a dual wall seal.

41. The sealing arrangement of claim 39, wherein a depth of the fillable bladder varies along sides of the cushion.

42. A mask system, comprising:

a frame having an arm including a hook for receiving a strap; and

a cushion provided to the frame;

wherein the hook includes a retaining portion defining a first slot for accommodating the strap in use, and the frame includes a second slot adjacent the hook for inserting the strap into the first slot.

43. The mask system of claim 42, wherein the hook has a depending arm extending from the retaining portion to aid in retaining the strap in the first slot.