BATTERY PACK THERMAL VENT PROTECTION

• US 20120244399A1
• Filed: 03/24/2011
• Published: 09/27/2012
• Est. Priority Date: 03/24/2011
• Status: Abandoned Application

• Current Assignee: Lithionics LLC
• Original Assignee: Lithionics LLC
• Inventors: Tartaglia, Steven
• Application Number:
  US13/070,736
• Publication Number:
  US 20120244399A1
• Time in Patent Office: Days
• US Class Current: 429/82
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H01M 50/262 with fastening means, e.g. locks
• CPC Class Codes: H01M 50/333 Spring-loaded vent valves
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery pack includes a set of walls made of sturdy material, power interface terminals and battery cells and optionally electronics held within the walls. A spring-loaded check valve installed in a wall of the enclosure fluidly connects an area within the enclosure with an atmosphere outside of the enclosure. The one-way check valve allows pressurized fluids to flow out of the enclosure while preventing pressurized fluids from flowing from the atmosphere into the enclosure.

Claims

1. A battery pack comprising:

an enclosure;

one or more battery cells held within the enclosure;

a means for connecting the battery cells to a device to be powered;

a one-way check valve, the one way check valve fluidly connecting an area within the enclosure with an atmosphere outside of the enclosure, the one-way check valve allowing pressurized fluids to flow out of the enclosure and the one-way check valve preventing pressurized fluids from flowing from the atmosphere into the enclosure.

2. The battery pack of claim 1, wherein the one or more battery cells is two or more battery cells and the battery pack further comprises interconnecting conductive paths, each interconnecting conductive path connecting battery terminals of the batteries in series, parallel or series-parallel.

3. The battery pack of claim 1, wherein the one-way check valve consists of a valve seat, a valve ball, a vented enclosure and a spring, the spring urging the valve ball against the valve seat, the valve seat fluidly interfaced to the area within the enclosure.

4. The battery pack of claim 1, further comprising a semi-rigid conduit fluidly, a first end of the semi-rigid conduit coupled to the one-way check valve.

5. The battery pack of claim 4, further comprising a battery pack latch mechanism, the battery pack latch mechanism releasably securing the battery pack to the device to be powered.

6. The battery pack of claim 5, wherein an end of the semi-rigid conduit distal from the first end abuts a bottom surface of the battery pack latch mechanism, thereby covering the semi-rigid conduit and reducing introduction of foreign matter into the semi-rigid conduit.

7. A method of reducing battery pack failure during heat sterilization, the method comprising:

providing one or more battery cells, the battery cells interconnected to provide power to a device;

connecting the battery cells to connection terminals by a plurality of conductors, the conductors passing through the insulative layer; and

enclosing the battery cells into a battery pack, the connection terminals accessible from outside of the battery pack;

affixing a one-way check valve into a hole in a wall of the enclosure, the one way check valve fluidly connecting an area within the enclosure with an atmosphere outside of the enclosure, the one-way check valve allowing pressurized fluids to flow out of the enclosure and the one-way check valve preventing pressurized fluids from flowing from the atmosphere into the enclosure;

whereby pressurized steam presented during a heat sterilization cycle is prevented from entering the battery pack by the one-way check valve while abnormal pressure from within the enclosure escapes through the one-way check valve and to the atmosphere.

8. The method of claim 7, wherein the one or more battery cells is two or more battery cells and the battery pack further comprises interconnecting conductive paths, each interconnecting conductive path connecting battery terminals of the batteries in series, parallel or series-parallel.

9. The method of claim 7, wherein the one-way check valve consists of a valve seat, a valve ball, a vented enclosure and a spring, the spring urging the valve ball against the valve seat, the valve seat fluidly interfaced to the area within the enclosure.

10. The method of claim 9, further comprising a semi-rigid conduit fluidly, a first end of the semi-rigid conduit coupled to the one-way check valve.

11. The method of claim 10, further comprising means for latching the battery pack to the device to be powered, the means for latching the battery pack releasably securing the battery pack to the device to be powered.

12. The method of claim 11, wherein an end of the semi-rigid conduit distal from the first end abuts a bottom surface of the battery pack latch mechanism, thereby covering the semi-rigid conduit and reducing introduction of foreign matter into the semi-rigid conduit.

13. A battery pack comprising:

an enclosure;

one or more battery cells held within the enclosure;

a means for connecting the battery cells to a device to be powered;

a one-way check valve, the one way check valve sealedly installed in a wall of the enclosure, the one-way check valve fluidly connecting an area within the enclosure with an atmosphere outside of the enclosure, the one-way check valve allowing pressurized fluids to flow out of the enclosure and the one-way check valve preventing pressurized fluids from flowing from the atmosphere into the enclosure;

wherein the one-way check valve comprises a valve seat, a valve ball, a vented enclosure and a spring, the spring urging the valve ball against the valve seat, the valve seat fluidly interfaced to the area within the enclosure.

14. The battery pack of claim 13, wherein the one or more battery cells is two or more battery cells and the battery pack further comprises interconnecting conductive paths, each interconnecting conductive path connecting battery terminals of the batteries in series, parallel or series-parallel.

15. The battery pack of claim 13, further comprising a semi-rigid conduit fluidly, a first end of the semi-rigid conduit coupled to the one-way check valve.

16. The battery pack of claim 15, further comprising a battery pack latch mechanism, the battery pack latch mechanism releasably securing the battery pack to the device to be powered.

17. The battery pack of claim 16, wherein an end of the semi-rigid conduit distal from the first end abuts a bottom surface of the battery pack latch mechanism, thereby covering the semi-rigid conduit and reducing introduction of foreign matter into the semi-rigid conduit.