GEOTHERMAL GROUT, METHODS OF MAKING GEOTHERMAL GROUT, AND METHODS OF USE

• US 20120247766A1
• Filed: 04/02/2012
• Published: 10/04/2012
• Est. Priority Date: 04/01/2011
• Status: Abandoned Application

• Current Assignee: Maryland Environmental Restoration Group Inc.
• Original Assignee: Maryland Environmental Restoration Group Inc.
• Inventors: Hemmings, Raymond T.
• Application Number:
  US13/437,489
• Publication Number:
  US 20120247766A1
• Time in Patent Office: Days
• US Class Current: 166/285
• CPC Class Codes: C04B 14/024 Graphite
• CPC Class Codes: C04B 14/308 Iron oxide
• CPC Class Codes: C04B 18/08 Flue dust , i.e. fly ash
• CPC Class Codes: C04B 18/141 Slags
• CPC Class Codes: C04B 18/162 Cement kiln dust; Lime kiln dust
• CPC Class Codes: C04B 2111/00663 as filling material for cavities or the like
• CPC Class Codes: C04B 2111/70 Grouts, e.g. injection mixtures for cables for prestressed concrete
• CPC Class Codes: C04B 22/064 of the alkaline-earth metals
• CPC Class Codes: C04B 22/143 Calcium-sulfate
• CPC Class Codes: C04B 28/021 Ash cements, e.g. fly ash cements fly ash as filler C04B18/08; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration alkali-activated combustion residues as such C04B7/243; mixtures of the lime-pozzuolane type C04B28/18; Kiln dust cements
• CPC Class Codes: C04B 28/082 Steelmaking slags; Converter slags
• CPC Class Codes: C04B 7/02 Portland cement
• CPC Class Codes: Y02W 30/91 Use of waste materials as fillers for mortars or concrete

Abstract

The present disclosure relates to geothermal grout, methods of making geothermal grout, and methods of using geothermal grout. The present disclosure is further directed to an geothermal grout with relative ease of preparation and desirable thermal conductivity while maintaining good sealant properties.

Claims

1. A geothermal grout composition, comprising:

a first component, wherein the first component comprises a source of reactive silica and alumina, and wherein the source of reactive silica and alumina comprises about 70% to 95% of the composition;

a second component selected from at least one of;

cement, lime, hydrated lime, lime kiln dust, cement kiln dust, calcium sulfate, and any combination thereof, wherein the second component comprises about 5% to 30% of the composition; and

a third component, wherein the third component comprises a carbon additive, wherein the carbon additive comprises about 0% to 40% of the composition.

2. The geothermal grout composition of claim 1, wherein the source of reactive silica and alumina is selected from at least one of:

fly ash, blast furnace slag, natural pozzolans, and any combination of fly ash and blast furnace slag.

3. The geothermal grout composition of claim 1, wherein the source of reactive silica and alumina contains about 20% to 100% reactive amorphous aluminosilicate.

4. The geothermal grout composition of claim 1 further comprising an additional component, wherein the additional component is an iron compound selected from at least one of:

hematite (Fe₂O₃), magnetite/ferrite spinel (Fe₃O₄), metallic iron (Fe), and any combination thereof.

5. The geothermal grout composition of claim 1 further comprising an additional component, wherein the additional component is a calcium sulfate compound selected from at least one of:

calcium sulfate or anhydrite (CaSO₄), calcium sulfate dihydrate or gypsum (CaSO₄.2H₂O), calcium sulfate hemihydrate (CaSO₄.1/2H₂O), and any combination thereof.

6. The geothermal grout composition of claim 1, further comprising a first additional component, wherein the first additional component is an iron compound selected from at least one of:

hematite (Fe₂O₃), magnetite/ferrite spinel (Fe₃O₄), metallic iron (Fe), and any combination thereof; and

a second additional component wherein the second additional component is a calcium sulfate compound selected from at least one of;

calcium sulfate or anhydrite (CaSO₄), calcium sulfate dihydrate or gypsum (CaSO₄.2H₂O), calcium sulfate hemihydrate (CaSO₄.1/2H₂O), and any combination thereof.

7. The geothermal grout composition of claim 1, where the composition exhibits at least one of:

thermal conductivity, sealant properties, minimal shrinkage, low permeability, strength, and acceptable rheology.

8. The geothermal grout composition of claim 1, where the composition is suitable for commercial and residential use.

9. A geothermal grout composition, comprising:

a first component comprising a source of reactive silica and alumina, wherein the source of reactive silica and alumina comprises about 70% to 95% of the composition, the first component further comprising carbon, the carbon being about 0% to 40% of the composition; and

a second component selected from at least one of;

cement, lime, hydrated lime, lime kiln dust, cement kiln dust, calcium sulfate, and any combination thereof, wherein the second component comprises about 5% to 30% of the composition.

10. The geothermal grout composition of claim 9, wherein the first component further comprises at least one of:

fly ash, blast furnace slag, natural pozzolans, and any combination of fly ash, blast furnace slag, and natural pozzolans.

11. A method, comprising the step of:

mixing a first component with a second component and a third component to yield a geothermal grout composition, wherein the first component comprises a source of reactive silica and alumina, and wherein the source of reactive silica and alumina comprises about 70% to 95% of the composition, and the second component is selected from at least one of;

cement, lime, hydrated lime, lime kiln dust, cement kiln dust, calcium sulfate, and any combination thereof, wherein the second component comprises about 5% to 30% of the composition, and the third component comprises a carbon additive, wherein the carbon additive comprises about 0% to 40% of the composition.

14. The method of claim 11, further comprising mixing the composition comprised of the first component, the second component, and the third component with water and injecting the composition into at least one bored hole in the surface of the earth so that the composition surrounds at least a portion of a pipe of a loop of a geothermal heat pump system.

12. A method, comprising the steps of:

obtaining a first component, wherein the first component comprises a source of reactive silica and alumina, and wherein the source of reactive silica and alumina comprises about 70% to 95% of the composition;

obtaining a second component selected from at least one of;

cement, lime, hydrated lime, lime kiln dust, cement kiln dust, calcium sulfate, and any combination thereof, wherein the second component comprises about 5% to 30% of the composition;

obtaining a third component, wherein the third component comprises a carbon additive, wherein the carbon additive comprises about 0% to 40% of the composition; and

mixing the first component, the second component, and the third component.

13. The method of claim 12, wherein the step of mixing the first component, the second component and the third component further comprises mixing the first component, the second component and the third component in a batch weighing system.

15. The method of claim 12, further comprising mixing the composition comprised of the first component, the second component, and the third component with water and injecting the composition into at least one bored hole in the surface of the earth so that the composition surrounds at least a portion of a pipe of a loop of a geothermal heat pump system.