APPARATUS AND METHOD FOR DETECTING THE THICKNESS OF A SHEET DOCUMENT

• US 20120256371A1
• Filed: 10/01/2009
• Published: 10/11/2012
• Est. Priority Date: 10/01/2009
• Status: Active Grant

• Current Assignee: De La Rue International Limited (De La Rue PLC)
• Original Assignee: De La Rue International Limited (De La Rue PLC)
• Inventors: Woodford, Malcolm
• Granted Patent: US 8,651,481 B2
• Time in Patent Office: Days
• US Class Current: 271/265.02
• CPC Class Codes: G01B 7/06 for measuring thickness measuring during the manufacture of coatings C23C14/54
• CPC Class Codes: G07D 7/164 Thickness

Abstract

A sheet thickness detection apparatus is provided for detecting the thickness of a sheet document on a document transport path. The apparatus comprises: a first detector unit having a sheet document contact point adjacent the document transport path, the detector unit comprising a piezoelectric element, a first portion of the piezoelectric element being fixed relative to the document transport path, and the piezoelectric element being arranged such that contact between a sheet document and the sheet document contact point as a sheet document passes the detector unit along the document transport path causes flexing of a second portion of the piezoelectric element relative to its first portion; and a sensing circuit connected to the piezoelectric element for outputting an electric signal based on the charge generated by the piezoelectric element upon flexing, the outputted signal being related to the thickness of the sheet document. A corresponding method is also provided.

Claims

1-48. -48. (canceled)

49. A two dimensional sheet document thickness detection assembly, for detecting the thickness of a sheet document on a document transport path, the assembly comprising a plurality of sheet document thickness detection apparatuses, each apparatus comprising:

a first detector unit having a sheet document contact point adjacent the document transport path, the detector unit comprising a piezoelectric element, a first portion of the piezoelectric element being fixed relative to the document transport path, and the piezoelectric element being arranged such that contact between a sheet document and the sheet document contact point as a sheet document passes the detector unit along the document transport path causes flexing of a second portion of the piezoelectric element relative to its first portion; and

a sensing circuit connected to the piezoelectric element for outputting an electric signal based on a charge generated by the piezoelectric element upon flexing, the outputted signal being related to the thickness of the sheet document;

wherein the respective sheet document contact points of each apparatus are spaced laterally from one another in a direction substantially perpendicular to the direction of passage of the sheet document, such that the outputted signal from each respective sensing circuit relates to the thickness of corresponding laterally spaced regions of the sheet document;

the assembly further comprising a processor adapted to generate a two-dimensional spatial map of the thickness of at least a portion of the sheet document, based on at least some of the outputted signals, the relative positions of the corresponding detector units and knowledge of the speed at which the sheet document passes between the reference surface and the detector unit.

50. A sheet thickness detection apparatus according to claim 49, wherein the sheet document contact point is provided by the second portion of the piezoelectric element, the second portion of the piezoelectric element being arranged to be directly contacted by a sheet document in use.

51. A sheet thickness detection apparatus according to claim 49, wherein the first detector unit further comprises an intermediary assembly having a contact surface which is movably mounted relative to the document transport path and which is arranged to be contacted by a sheet document in use so as to provide the sheet document contact point, the intermediary assembly being adapted to impart movement of the contact surface to the second portion of the piezoelectric element.

52. A sheet thickness detection apparatus according to claim 49 wherein the first detector unit is adapted to urge the sheet document contact point towards the document transport path.

53. A sheet thickness detection apparatus according to claim 49, wherein the detector unit opposes a fixed reference surface of the document transport path, sheet documents conveyed in use between the fixed reference surface and the sheet document contact point causing flexing of the piezoelectric element.

54. A sheet thickness detection apparatus according to claim 49, further comprising a second detector unit, the second detector unit being arranged on the opposite side of the document transport path from the first such that the sheet document contact point of the first detector unit opposes the sheet document contact point of the second detector unit, the document transport path passing therebetween, and the sensing circuit being additionally connected to the piezoelectric element of the second detector unit to thereby output one or more electric signals based on charges generated by one or more of the first and second piezoelectric elements.

55. A sheet thickness detection apparatus according to claim 54, wherein the first and second piezoelectric elements are arranged to flex in opposite directions upon passage of a sheet document, and the sensing circuit is adapted to sum the electric signals generated by the piezoelectric element of the first detector unit and the piezoelectric element of the second detector unit.

56. A sheet thickness detection apparatus according to claim 49, wherein the piezoelectric element is planar, having a thickness dimension substantially less than at least one of its lateral dimensions.

57. A sheet thickness detection apparatus according to claim 49, wherein the piezoelectric element comprises at least one of a polymeric piezoelectric material or a ceramic piezoelectric material.

58. A sheet thickness detection apparatus according to claim 49, wherein the sensing circuit further comprises an integrator adapted to integrate the signal generated by the piezoelectric element(s) over time, such that the signal outputted by the sensing circuit corresponds to a thickness of the sheet document.

59. A sheet thickness detection apparatus according to claim 58, wherein the integrator comprises an analogue integration circuit.

60. A sheet thickness detection apparatus according to claim 58, wherein the integrator comprises an analogue to digital converter arranged to sample the signal generated by the piezoelectric element(s), and a processor adapted to compute the integral from the sampled signal.

61. An assembly according to claim 49, comprising a first array of sheet thickness detection apparatus extending across at least a portion of the sheet document path in a direction substantially perpendicular to the direction of passage of the sheet document.

62. An assembly according to claim 61, further comprising a second array of sheet thickness detection apparatus spaced from the first array in the direction of document transport and extending across at least a portion of the width of the sheet document path in a direction substantially perpendicular to the direction of passage of the sheet document, the second array being offset from the first array in the direction substantially perpendicular to the direction of passage of the sheet document.

63. An assembly according to claim 62, wherein the first and second arrays of sheet thickness detection apparatus each extend over less than the full width of the sheet document path, and the assembly further comprises first and second document transport modules disposed in line with the respective array.

64. An apparatus or assembly according to claim 49 further comprising a processor adapted to compare the output signal(s) or generated 2-dimensional spatial map with at least one predetermined signal profile or map corresponding to a known sheet document, to thereby determine a level of similarity between the detected sheet document and the known sheet document.

65. A sheet document handling apparatus comprising an input module for feeding sheet documents into the apparatus, a document transport assembly for conveying sheet documents along a document transport path from the input module to an output module, and a two dimensional sheet thickness detection assembly according to claim 49 arranged to detect the thickness of sheet documents on the document transport path.

66. A method for detecting the thickness of a sheet document on a document transport path, comprising:

conveying a sheet document along the document transport path past a past a plurality of first detector units, each first detector unit having a sheet document contact point adjacent the document transport path, the detector unit comprising a piezoelectric element, a first portion of the piezoelectric element being fixed relative to the document transport path, contact between the sheet document and the sheet document contact point causing flexing of a second portion of the piezoelectric element relative to its first portion, the plurality of first detection units being spaced laterally from one another; and

outputting via respective sensing circuits electric signals based on the charges generated by the piezoelectric elements upon flexing, the outputted signals being related to the thickness of corresponding laterally spaced regions of the sheet document;

the method further comprising generating a two-dimensional spatial map of the thickness of at least a portion of the sheet document, based on at least some of the outputted signals, the relative positions of the corresponding detector units and knowledge of the speed at which the sheet document passes between the reference surface and the detector unit.

67. A method according to claim 66, wherein the sheet document contact point is provided by the second portion of the piezoelectric element such that, on passing the detector unit, the sheet document directly contacts the second portion of the piezoelectric element to cause flexing thereof.

68. A method according to claim 66, wherein the sheet document contact point is provided by a contact surface of an intermediary assembly provided in the at least one detector unit which is movably mounted relative to the document transport path such that, on passing the detector unit, the sheet document causes movement of the contact surface which is imparted to the second portion of the piezoelectric element by the intermediary assembly.

69. A method according to claim 68, wherein movement of the contact surface is transmitted to the second region of the piezoelectric element by a movably mounted contact member disposed between the document transport path and the piezoelectric element, a first region of the contact member adjacent the document transport path providing the contact surface and a second region of the contact member contacting the second portion of the piezoelectric element.

70. A method according to claim 66, wherein a second detector unit is arranged on the opposite side of the document transport path from the first such that the sheet document contact point of the first detector unit opposes the sheet document contact point of the second detector unit, such that the sheet document is conveyed along the document transport path between the first and second detector units, causing flexing of one or more of the first and second piezoelectric elements, the outputted electric signal being generated by at least one of the first or second piezoelectric elements.

71. A method according to claim 70, further comprising generating and outputting a sum of the electric signals based on the charges generated by the piezoelectric element of the first detector unit and the piezoelectric element of the second detector unit.

72. A method according to claim 66, further comprising integrating the signal generated by the or each piezoelectric element over time, such that the signal outputted by the sensing circuit corresponds to a thickness of the sheet document.

73. A method according to claim 66, further comprising comparing the output signal or generated 2-dimensional spatial map with at least one predetermined signal profile or map corresponding to a known sheet document, to thereby determine a level of similarity between the detected sheet document and the known sheet document.

74. A method according to claim 66, wherein the sheet document is selected from a group consisting of:

a document of value, a banknote, a cheque, a certificate, a passport and an ID card.