STORAGE STACKS

• US 20120272500A1
• Filed: 10/18/2010
• Published: 11/01/2012
• Est. Priority Date: 10/19/2009
• Status: Active Grant

• Current Assignee: Brooks Automation Incorporated (Azenta, Inc.)
• Original Assignee: Brooks Automation Incorporated (Azenta, Inc.)
• Inventors: Reuteler, Beat
• Granted Patent: US 9,151,770 B2
• Time in Patent Office: Days
• US Class Current: 29/428
• CPC Class Codes: A01N 1/0263 Non-refrigerated containers specially adapted for transporting or storing living parts whilst preserving, e.g. cool boxes, blood bags or "straws" for cryopreservation
• CPC Class Codes: A47F 5/00 Show stands, hangers, or shelves characterised by their constructional features
• CPC Class Codes: B65G 1/0464 with access from above
• CPC Class Codes: B65G 1/06 with means for presenting articles for removal at predetermined position or level B65G1/12 takes precedence
• CPC Class Codes: F25D 25/04 by conveyors in general B65G
• CPC Class Codes: F25D 2500/06 Stock management
• CPC Class Codes: F25D 29/00 Arrangement or mounting of control or safety devices
• CPC Class Codes: G01N 2035/00326 Analysers with modular structure
• CPC Class Codes: G01N 2035/00435 Refrigerated reagent storage
• CPC Class Codes: G01N 2035/00445 Other cooling arrangements
• CPC Class Codes: G01N 35/0099 comprising robots or similar manipulators robots per se B25J
• CPC Class Codes: G01N 35/1095 for supplying the samples to flow-through analysers for a specific analyser see relevant groups, e.g. under G01N15/00, G01N21/00, G01N27/00, G01N30/00, H01J49/00
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A storage stack for storing sample containers in a low temperature sample store. The low temperature sample store is equipped with a robot that acts according to Cartesian X, Y, and Z coordinates for horizontally positioning sample containers in X/Y planes inside of individual storage stacks and for vertically moving individual storage stacks within the low temperature sample store in Z direction. The sample store defines a storage area for accommodating an array of m×n storage stacks that are accomplished to be oriented adjacent to each other and parallel to the vertical Z direction. Each individual storage stack includes first and second rigid lateral support flanges extending in the Z direction and including a multitude of storage webs for supporting sample containers inserted into the storage stack; a rigid back panel, rigidly linking the lateral support flanges to each other; a rigid bottom plate, fixed to lower ends of at least one lateral support flange and/or of the back panel; and a rigid insulation cover, fixed to upper ends of at least one lateral support flange and/or of the back panel. The insulation cover includes a handling plate and an insulation block. A number of m×n insulation covers of all storage stacks of a storage stack array form an essentially continuous insulation layer on a storage area of the low temperature sample store. For all storage stacks, carrying elements are provided. These carrying elements statically connect the bottom plate of each individual storage stack with a bottom structure of the storage area of the low temperature sample store. These carrying elements are accomplished to carry the entire weight of the individual storage stack and all sample containers inserted in this storage stack and to confer this entire weight to a bottom structure of the storage area of the low temperature sample store.

Claims

1. Storage stack for storing sample containers in a low temperature sample store equipped with a robot, the robot acting according to Cartesian X, Y, and Z coordinates for horizontally positioning sample containers in X/Y planes inside of individual storage stacks and for vertically moving individual storage stacks within the low temperature sample store in Z direction between a bottom storage position and elevated access positions;

the sample store defining a storage area for accommodating an array of storage stacks, the storage area comprising m first lattice constants of an orthogonal lattice in the horizontal X direction and n second lattice constants of said orthogonal lattice in the horizontal Y direction;

the m×

n storage stacks of the storage stack array being accomplished to be oriented adjacent to each other and parallel to the vertical Z direction,

wherein each individual storage stack comprises;

(a) first and second rigid lateral support flanges extending in the Z direction and comprising a multitude of storage webs for supporting sample containers inserted into the storage stack;

said storage webs being subsequently grouped in the Z direction in mutual pairs that protrude about the lateral support flanges and that are located thereon on the same Z-level;

(b) a rigid back panel, rigidly linking the lateral support flanges to each other;

(c) a rigid bottom plate, fixed to lower ends of at least one lateral support flange and/or of the back panel; and

(d) a rigid insulation cover, fixed to upper ends of at least one lateral support flange and/or of the back panel, the insulation cover comprising;

(i) a handling plate with a plate circumference surface, and

(ii) an insulation block with a block circumference surface;

wherein the m×

n insulation covers of all storage stacks of the storage stack array form an essentially continuous insulation layer on the storage area of the low temperature sample store;

and wherein carrying elements are provided, which carrying elements statically connect the bottom plate of each individual storage stack with a bottom structure of the storage area of the low temperature sample store, these carrying elements being accomplished to carry the entire weight of the individual storage stack and all sample containers inserted in this storage stack and to confer this entire weight to the bottom structure of the storage area of the low temperature sample store.

2. The storage stack of claim 1,

wherein the carrying element of an individual storage stack is accomplished as one or more trunnions, said trunnions being attached to the rigid bottom plate of the storage stack and abutting the bottom structure of the storage area of the low temperature sample store when the individual storage stack is in its bottom storage position.

3. The storage stack of claim 1,

wherein the carrying element of an individual storage stack is accomplished as one or more carrying pins, said carrying pins being attached to the bottom structure of the storage area of the low temperature sample store and being abutted by the bottom plate of an individual storage stack when lowered to its bottom storage position.

4. The storage stack of claim 1,

wherein the handling plate and the insulation block of the insulation cover have a horizontal overall extension in the X and Y direction that is greater than 95%, preferably greater than 97%, of the first and second lattice constants of said orthogonal lattice.

5. The storage stack of claim 1,

wherein the handling plate and the insulation block of the insulation cover have a horizontal overall extension in the X and Y direction that is equal or greater than 99% of the first and second lattice constants of said orthogonal lattice.

6. The storage stack of claim 1,

wherein the handling plate and the insulation block of the insulation cover have a horizontal overall extension in the X direction that is less than 2% smaller than the first lattice constant and that is less than 1.4% smaller than the second lattice constant in the Y direction of said orthogonal lattice.

7. The storage stack of one claim 1,

wherein the handling plate and the insulation block of the insulation cover have a horizontal overall extension in the X direction that is 1% smaller than the first lattice constant and that is 0.7% smaller than the second lattice constant in the Y direction of said orthogonal lattice.

8. The storage stack of claim 6,

wherein the handling plate and the insulation block of the insulation cover define first gap parts of 0.5% of the first lattice constant in the X direction and second gap parts of 0.35% of the second lattice constant in the Y direction of said orthogonal lattice.

9. The storage stack of claim 8,

wherein the gap parts form a gap array that is coincident with said orthogonal lattice.

10. The storage stack of claim 1,

wherein the insulation cover further comprises:

(iii) a resilient circumferential seal partially located between the handling plate and the insulation block;

and wherein the resilient circumferential seal of a single storage stack partially protrudes on all sides beyond the circumference surfaces of the handling plate and insulation block and extends beyond the first lattice constant in the X direction and beyond the a second lattice constant in the Y direction of said orthogonal lattice.

11. The storage stack of claim 10,

wherein the resilient circumferential seal of a single storage stack protrudes about more than 0.2% beyond the lattice constants in the X direction and in the Y direction of said orthogonal lattice.

12. The storage stack of claim 10,

wherein the resilient circumferential seal of a single storage stack protrudes at +25°

C. about 0.75% and at −

80°

C. about 0.35% beyond the lattice constants in the X direction and in the Y direction of said orthogonal lattice.

13. The storage stack of claim 10,

wherein the resilient circumferential seal is made of a resilient polyethylene foam that exhibits creeping at temperatures at least down to a temperature of −

80°

C.

14. The storage stack of claim 1,

wherein the handling plate, the insulation block of the insulation cover, and the bottom plate have the same horizontal overall extension in the X and Y direction.

15. The storage stack of claim 1,

wherein the insulation block comprises a high density polyurethane shell and high density polyurethane stabilizing portions, the high density polyurethane shell being filled with a low density polyurethane filling.

16. The storage stack of claim 15,

wherein the handling plate of the insulation block is made of high density polyurethane and connected to the high density polyurethane stabilizing portions of the insulation block.

17. The storage stack of claim 15,

wherein the insulation block comprises fiber reinforced dilatation stabilization portions that are embedded inside the insulation block and that are located within the region of parallel block circumference surfaces of the insulation cover.

18. A storage stack array comprising n×

m storage stacks according to claim 1,

wherein the first lattice constant in the X direction is between 110% and 120% of the width of a microplate according to SBS standards;

and wherein the second lattice constant in the Y direction is between 105% and 115% of the length of a microplate according to SBS standards.

19. The storage stack array of claim 18,

wherein the first lattice constant in the X direction is 115.8% of the width of a microplate according to SBS standards;

and wherein the second lattice constant in the Y direction is 110.8% of the length of a microplate according to SBS standards.

20. Insulating method for thermal separation of a storage area and a transfer area in a low temperature sample store, the method comprising:

(a) providing a storage area that comprises m first lattice constants of an orthogonal lattice in the horizontal X direction and n second lattice constants of said orthogonal lattice in the horizontal Y direction; and

(b) providing and arranging a number of m×

n storage stacks according to claim 1;

wherein a resilient circumferential seal of each storage stack that partially protrudes on all sides beyond the circumference surfaces of the handling plate and insulation block of the insulation cover is compressed in the X direction to a dimension that is equal to the first lattice constant of said orthogonal lattice and compressed in the Y direction to a dimension that is equal to the second lattice constant of said orthogonal lattice.

21. (canceled)

22. A method for sealing thermal separation of a storage area and a transfer area in a low temperature sample store, comprising:

providing a storage area that comprises m first lattice constants of an orthogonal lattice in the horizontal X direction and n second lattice constants of said orthogonal lattice in the horizontal Y direction is provided;

providing a number of m×

n storage stacks and arranging the storage stacks in a storage stack array;

providing a resilient circumferential seal for each storage stack that partially protrudes on all sides beyond the circumference surfaces of the handling plate and insulation block of the insulation cover where the seal is produced from polyethylene foam.