HIGH-CARBON BIOGENIC REAGENTS AND USES THEREOF
First Claim
Patent Images
1. A high-carbon biogenic reagent produced by a process comprising the steps of:
- (a) providing a carbon-containing feedstock comprising biomass;
(b) optionally drying said feedstock to remove at least a portion of moisture contained within said feedstock, to generated dried feedstock;
(c) optionally deaerating said feedstock or said dried feedstock to remove at least a portion of interstitial oxygen, if any, contained with said feedstock or said dried feedstock;
(d) in a pyrolysis zone, pyrolyzing said dried feedstock in the presence of a substantially inert gas for at least 10 minutes and with a pyrolysis temperature selected from about 250°
C. to about 700°
C., to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases;
(e) separating at least a portion of said condensable vapors and at least a portion of said non-condensable gases from said hot pyrolyzed solids;
(f) in a cooling zone, cooling said hot pyrolyzed solids, in the presence of said substantially inert gas for at least 5 minutes and with a cooling zone temperature less than said pyrolysis temperature, to generate warm pyrolyzed solids;
(g) in a cooling unit that is separate from said cooling zone, cooling said warm pyrolyzed solids to generate cool pyrolyzed solids; and
(h) recovering a high-carbon biogenic reagent comprising at least a portion of said cool pyrolyzed solids.
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Abstract
This invention provides processes and systems for converting biomass into high-carbon biogenic reagents that are suitable for a variety of commercial applications. High carbon biogenic reagents are also provided.
61 Citations
115 Claims
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1. A high-carbon biogenic reagent produced by a process comprising the steps of:
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(a) providing a carbon-containing feedstock comprising biomass; (b) optionally drying said feedstock to remove at least a portion of moisture contained within said feedstock, to generated dried feedstock; (c) optionally deaerating said feedstock or said dried feedstock to remove at least a portion of interstitial oxygen, if any, contained with said feedstock or said dried feedstock; (d) in a pyrolysis zone, pyrolyzing said dried feedstock in the presence of a substantially inert gas for at least 10 minutes and with a pyrolysis temperature selected from about 250°
C. to about 700°
C., to generate hot pyrolyzed solids, condensable vapors, and non-condensable gases;(e) separating at least a portion of said condensable vapors and at least a portion of said non-condensable gases from said hot pyrolyzed solids; (f) in a cooling zone, cooling said hot pyrolyzed solids, in the presence of said substantially inert gas for at least 5 minutes and with a cooling zone temperature less than said pyrolysis temperature, to generate warm pyrolyzed solids; (g) in a cooling unit that is separate from said cooling zone, cooling said warm pyrolyzed solids to generate cool pyrolyzed solids; and (h) recovering a high-carbon biogenic reagent comprising at least a portion of said cool pyrolyzed solids. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, 111, 112, 113, 114, 115)
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35. A high-carbon biogenic reagent comprising, on a dry basis:
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55 wt % or more total carbon; 5 wt % or less hydrogen; 1 wt % or less nitrogen; 0.5 wt % or less phosphorus; 0.2 wt % or less sulfur; and an additive selected from a metal, a metal oxide, a metal hydroxide, a metal halide, or a combination thereof. - View Dependent Claims (36, 41, 42, 43, 44, 45, 46, 47, 48, 51, 52, 53, 54, 55, 56, 57)
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37. A high-carbon biogenic reagent comprising, on a dry basis:
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55 wt % or more total carbon; 5 wt % or less hydrogen; 1 wt % or less nitrogen; 0.5 wt % or less phosphorus; 0.2 wt % or less sulfur; and an additive selected from an acid or a salt thereof, or a base or a salt thereof. - View Dependent Claims (38)
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39. A high-carbon biogenic reagent comprising, on a dry basis:
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55 wt % or more total carbon; 5 wt % or less hydrogen; 1 wt % or less nitrogen; 0.5 wt % or less phosphorus; 0.2 wt % or less sulfur; a first additive selected from a metal, a metal oxide, a metal hydroxide, a metal halide, or a combination thereof; and a second additive selected from an acid or a salt thereof, or a base or a salt thereof, wherein said first additive is different from said second additive. - View Dependent Claims (40)
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49. A high-carbon biogenic reagent consisting essentially of, on a dry basis, carbon, hydrogen, oxygen, nitrogen, phosphorus, sulfur, non-combustible matter, and an additive selected from the group consisting of magnesium, manganese, aluminum, nickel, chromium, silicon, boron, cerium, molybdenum, phosphorus, tungsten, vanadium, iron halide, iron chloride, iron bromide, magnesium oxide, dolomite, dolomitic lime, fluorite, fluorospar, bentonite, calcium oxide, lime, and combinations thereof.
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50. A high-carbon biogenic reagent consisting essentially of, on a dry basis, carbon, hydrogen, nitrogen, phosphorus, sulfur, non-combustible matter, and an additive selected from the group consisting of sodium hydroxide, potassium hydroxide, magnesium oxide, hydrogen bromide, hydrogen chloride, sodium silicate, potassium permanganate, and combinations thereof.
Specification