METHOD OF SUPPORTING A TOOL AND AN APPARATUS FOR SUPPORTING A TOOL IN AN ASSEMBLED APPARATUS

• US 20120286109A1
• Filed: 04/24/2012
• Published: 11/15/2012
• Est. Priority Date: 05/09/2011
• Status: Active Grant

• Current Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Original Assignee: Rolls-Royce PLC (Rolls-Royce Holdings Plc)
• Inventors: CLARK, Daniel, KELL, James, BURROWS, Justin
• Granted Patent: US 9,073,156 B2
• Time in Patent Office: Days
• US Class Current: 248/70
• CPC Class Codes: B23Q 17/2409 Arrangements for indirect observation of the working space using image recording means, e.g. a camera
• CPC Class Codes: B23Q 9/0042 the guide means being fixed only on the workpiece
• CPC Class Codes: F01D 21/003 Arrangements for testing or measuring for measuring vibrations G01H
• CPC Class Codes: F01D 25/002 Cleaning of turbomachines
• CPC Class Codes: F01D 25/285 Temporary support structures, e.g. for testing, assembling, installing, repairing; Assembly methods using such structures
• CPC Class Codes: F01D 5/005 Repairing methods or devices
• CPC Class Codes: F01D 9/02 Nozzles; Nozzle boxes; Stator blades; Guide conduits , e.g. individual nozzles nozzle boxes F01D9/047
• CPC Class Codes: F01D 9/065 Fluid supply or removal conduits traversing the working fluid flow, e.g. for lubrication-, cooling-, or sealing fluids see also F01D25/16, F01D25/24 and F01D25/26
• CPC Class Codes: F05D 2230/72 Maintenance
• CPC Class Codes: F05D 2240/14 Casings or housings protecting or supporting assemblies within
• CPC Class Codes: F05D 2260/83 Testing, e.g. methods, components or tools therefor
• CPC Class Codes: F16L 3/01 for supporting or guiding the pipes, cables or protective tubing, between relatively movable points, e.g. movable channels
• CPC Class Codes: F16L 3/02 partly surrounding the pipes, cables or protective tubing bands or chains F16L3/14
• CPC Class Codes: F16M 13/02 for supporting on, or attaching to, an object, e.g. tree, gate, window-frame, cycle
• CPC Class Codes: F16M 13/022 repositionable
• CPC Class Codes: G02B 23/2476 Non-optical details, e.g. housings, mountings, supports
• CPC Class Codes: Y10T 29/49318 Repairing or disassembling
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A method of supporting a tool (106) in an assembled apparatus (10) comprises the steps of (a) inserting a support structure (60) through a first aperture (52,56) in a casing (50,54) of the apparatus (10), a first end (62) of the support structure (60) being outside the casing (50,54) and a second end (64) of the support structure (60) being inside the casing (50,54), (b) securing the first end (60) of the support structure (60) to the casing (50,54), (c) arranging a first portion (78) of the support structure (60) to abut at least one surface within the casing (50,54), (d) inserting a tool (106) through the first aperture (52,54) or a second aperture in the casing (50,54), and (e) securing the tool (106) to a second portion (102) of the support structure (60) within the casing (50,54).

Claims

1. A method of supporting a tool in an assembled apparatus, the assembled apparatus having a casing and at least one surface within the casing, the casing having a first aperture and a second aperture, the method comprising the steps of (a) inserting a support structure through the first aperture in the casing of the apparatus, the support structure having a first end, a second end, a first portion and a second portion, the first end of the support structure being outside the casing and the second end of the support structure being inside the casing, (b) securing the first end of the support structure to the casing, (c) arranging the first portion of the support structure to abut the at least one surface within the casing, (d) inserting a tool through the first aperture or the second aperture in the casing, and (e) securing the tool to the second portion of the support structure within the casing.

2. A method as claimed in claim 1 wherein step (d) comprises inserting a tool selected from the group consisting of at least one of a boroscope, a conduit for fluid, a conduit for a material, a light source, a grinder, a cutter, a laser, a welding torch and a spray deposition gun through the first aperture or the second aperture in the casing.

3. A method as claimed in claim 1 wherein step (d) comprises inserting a boroscope, a conduit for a fluid and/or a light source through the first aperture or the second aperture in the casing.

4. A method as claimed in claim 1 wherein step (d) comprises inserting a first tool through the second aperture and a second tool through a third aperture in the casing.

5. A method as claimed in claim 4 wherein step (d) comprises inserting a third tool through a fourth aperture in the casing.

6. A method as claimed in claim 5 wherein step (d) comprises inserting a boroscope through the second aperture, inserting a machine tool through the third aperture and inserting a light source through the fourth aperture in the casing.

7. A method as claimed in claim 5 wherein step (d) comprises inserting a boroscope through the second aperture, inserting a conduit through the third aperture and inserting a light source through the fourth aperture in the casing.

8. A method as claimed in claim 1 wherein step (d) comprises inserting a boroscope and a conduit through the second aperture in the casing.

9. A method as claimed in claim 1 wherein step (c) comprises arranging the first portion of the support structure to abut an inner surface of the casing such that the support structure clamps onto the casing.

10. A method as claimed in claim 1 wherein the support structure comprises a central member and a plurality of support members pivotally mounted on the central member, the support members are movable from a non-deployed position in which the support members extend a minimum distance from the central member and a deployed position in which the support members extend a maximum distance from the central member.

11. A method as claimed in claim 10 wherein step (a) comprises inserting the support structure with the support members arranged substantially parallel to the central member and step (c) comprises pivoting the support members relative to the central member such that the support members abut the inner surface of the casing and such that the support structure clamps onto the casing.

12. A method as claimed in claim 10 wherein step (a) comprises inserting the support structure with the support members arranged substantially parallel to the central member such that the second end of the support structure abuts a first surface within the casing and step (c) comprises pivoting the support members relative to the central member such that the plurality of support members abut a plurality of surfaces within the casing.

13. A method as claimed in claim 10 wherein the support members are movable between a non-deployed position in which the support members are substantially parallel to the central member and deployed position in which the support members are not parallel to the central member.

14. A method as claimed in claim 13 wherein the support members comprise cams eccentrically pivotally mounted on the central member.

15. A method as claimed in claim 10 wherein the central member is arranged coaxial or parallel with the axis of the first aperture in the casing.

16. A method as claimed in claim 10 comprising providing a plurality of support structures, inserting each support structure through a respective aperture in the casing, securing a first tool to a first support structure, securing a second tool to a second support structure, securing a third tool to a third support structure and securing a fourth tool to a fourth support structure.

17. A method as claimed in claim 16 comprising providing a plurality of support structures, inserting each support structure through a respective set of apertures in an outer compressor casing and an inner compressor casing, securing a first tool to a first support structure, securing a second tool to a second support structure, securing a third tool to a third support structure and securing a fourth tool to a fourth support structure.

18. A method as claimed in any of claim 10 comprising providing a plurality of support structures, inserting each support structure through a respective aperture in the casing, securing a portion of at least one support structure to a portion of at least one other support structure within the casing.

19. A method as claimed in claim 18 comprising securing a portion of each support structure to a portion of at least one other support structure within the casing.

20. A method as claimed in claim 19 comprising securing a portion of each support structure to a portion of two other support structures within the casing such that the support structures form a stiff ring within the casing.

21. A method as claimed in claim 20 comprising inserting each support structure through a respective aperture located around a boss in the casing, securing a portion of each support structure to a portion of two other support structures within the casing such that the support structures form a stiff ring within the casing.

22. A method as claimed in claim 1 wherein the casing is a casing of a gas turbine engine.

23. A method as claimed in claim 22 wherein the second end of the support structure abuts an inner platform of a stator vane or an outer surface of a rotor and the plurality of support members abut a convex surface of a first stator vane and a concave surface of a second stator vane.

24. A method as claimed in claim 1 wherein step (e) comprises providing a magnet on the tool, providing a magnet at the second portion of the support structure and securing the magnet on the tool to the magnet at the second portion of the support structure.

25. A method as claimed in claim 1 wherein the method comprises inserting the support structure through the aperture in the casing in a non-deployed position and then deploying the support structure such that the first portion of the support structure abuts at least one surface within the casing.

26. An apparatus for supporting a tool in an assembled apparatus, the apparatus comprising a support structure, the support structure comprises a central member and a plurality of support members pivotally mounted on the central member, the support members are movable between a non-deployed position in which the support members extend a minimum distance from the central member and a deployed position in which the support members extend a maximum distance from the central member.

27. An apparatus as claimed in claim 26 wherein the support members are movable between a non-deployed position in which the support members are substantially parallel to the central member and deployed position in which the support members are not parallel to the central member.

28. An apparatus as claimed in claim 26 wherein the support members are cams eccentrically pivotally mounted on the central member.

29. An apparatus as claimed in claim 26 wherein the central member is arranged coaxial or parallel with a central axis of the support structure.

30. An apparatus as claimed in claim 26 wherein the tool comprises at least one of a boroscope, a conduit for fluid, a conduit for a material, a light source, a grinder, a cutter, a laser, a welding torch or a spray deposition gun.